Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium-quality component meticulously engineered to provide unparalleled support and guidance for conveyor belts, ensuring seamless and efficient material transport. Crafted from robust materials, this idler is designed to endure heavy-duty loads and withstand the most challenging conditions. Its precision-engineered design significantly reduces friction and minimizes wear on the conveyor belt, thereby prolonging its lifespan and decreasing maintenance costs. The Conveyor Idler is simple to install and maintain, making it the perfect choice for diverse industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and durable Conveyor Idler.
Our advanced polyurethane products boast remarkable properties, including exceptional wear resistance, resilience to oils, acids, and alkalis, and outstanding resistance to ozone and aging. These products also offer low-temperature endurance, tear and impact resistance, high elasticity, and strong vibration absorption, with an impressive capacity for supporting heavy loads. They find extensive applications across numerous sectors such as national defense, mining machinery, construction and chemical machinery, textile and wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface material is crafted from ultra-high molecular weight polyethylene pipe, independently produced by our factory, offering superior wear and corrosion resistance, non-adhesion, and self-lubrication compared to conventional products. Unlike metal rollers, we utilize ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, to construct the roller surface and seat cover. This cutting-edge material exhibits outstanding performance advantages over traditional materials, enhancing the durability and efficiency of your conveyor system.
The tapered self-aligning roller is expertly designed to support conveyor belts and their load, acting as a pivotal device ensuring the conveyor belt's smooth and stable operation. Renowned for their exceptional use value and contribution, these rollers play a critical role in material transportation across various industries. Their superior product characteristics make tapered self-aligning rollers indispensable, enabling them to thrive and gain widespread acclaim and affection from users worldwide.
Our company excels in the production of wing rollers, also known as retaining or vertical rollers. These essential components connect primarily with self-aligning brackets and are integral to self-aligning roller systems. Wing rollers are strategically installed on either side of the conveyor belt to prevent any potential deviations, ensuring optimal operational stability and efficiency in your conveyor system.
Our expertise lies in the production of parallel rollers, featuring unparalleled wear resistance and a remarkably low friction coefficient, which preserves the longevity of belts. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection, and ensuring flawless performance even in harsh conditions. They are antistatic, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, they operate in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties and lightweight design make installation effortless, requiring no maintenance while delivering smooth operation and extended lifespan. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your specific needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.