Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the world of exceptional engineering with our Conveyor Idler, a true masterpiece of precision design. This elegantly crafted component is designed to elevate and expertly guide conveyor belts, ensuring a smooth, frictionless material transport experience that markedly boosts operational efficiency. Constructed from the highest quality materials, this idler is engineered for heavy-duty performance, confidently bearing substantial loads and thriving in even the harshest conditions. Its meticulously engineered structure reduces friction and wear, thereby extending the lifespan of your conveyor belt and significantly lowering maintenance costs. User-friendly by design, the Conveyor Idler features straightforward installation and maintenance, making it an indispensable asset for industries such as mining, construction, and manufacturing. Upgrade your conveyor system with our dependable, resilient, and enduring Conveyor Idler and witness a dramatic enhancement in productivity.
Our cutting-edge polyurethane products stand as paragons of modern engineering brilliance, boasting an impressive suite of exceptional qualities. Characterized by outstanding wear and oil resistance, they also possess remarkable resilience against acids and alkalis. These products excel in ozone and age resistance, demonstrating incredible durability even in low-temperature environments. With superior tear resistance and outstanding impact absorption, their excellent elasticity and vibration damping abilities make them perfect for high-load applications. These versatile wonders find extensive application across a myriad of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation pioneered by our factory. This groundbreaking material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick properties, and self-lubricating capabilities. Harnessing the superior mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed as the epitome of engineering plastics, both the roller surface and seat cover deliver unparalleled performance, setting a new standard compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously engineered to provide unwavering support for conveyor belts and their material loads. This essential component guarantees the stable and efficient operation of conveyor systems. By offering remarkable value and performance, these rollers are indispensable in material transportation, celebrated across a vast array of fields and industries. As they continue to evolve, they earn widespread acclaim and admiration from users, solidifying their status as essential components in contemporary industrial applications.
Our company stands as a pioneer in the specialized production of wing rollers, also referred to as retaining or vertical rollers. Fundamental to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a critical role in averting belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in the creation of parallel rollers, prized for their exceptional wear resistance and markedly low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil application and preventing sticking even under the most challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and effortless installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet every conceivable requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.