Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an outstanding solution meticulously crafted to cater to the varied and rigorous demands of today's advanced material handling systems.
Exceptional Durability
Crafted from high-grade materials, our conveyor idler demonstrates remarkable resistance to wear, corrosion, and impact. It's built to handle heavy-duty loads and continuous operations, promising an extended lifespan even in the most challenging industrial environments like mines, ports, and large-scale manufacturing facilities.
Precision Engineering for Optimal Performance
The idler is expertly machined to ensure perfect alignment and balance, significantly reducing vibration and noise during operation. This precision craftsmanship results in smoother conveyor belt motion and minimizes the chances of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously engineered surface finish, our conveyor idler provides ultra-low friction. This design not only cuts down the energy required to drive the conveyor but also lowers heat generation, adding to the idler and belt's longevity.
Easy Installation and Maintenance
Understanding the critical need to minimize industrial downtime, our conveyor idler is crafted for easy installation, allowing for quick, trouble-free replacement or upgrades of existing idlers. Its modular design also simplifies maintenance, granting quick access to internal parts for inspection, cleaning, and lubrication.
Versatile Application
Designed to cater to a broad spectrum of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether it's a high-speed parcel sorting system or a heavy-duty ore transport line, our product provides consistent and dependable performance across all applications.
Quality Assurance and After-Sales Support
We pledge to deliver unparalleled quality. Every conveyor idler is subjected to rigorous quality control checks before dispatch. Our dedicated after-sales team is always on standby to provide technical support, spare parts, and any assistance required to guarantee your conveyor system's seamless operation.
Opt for our conveyor idler to witness enhanced productivity, lowered operational costs, and a more dependable material handling experience.
Our polyurethane products feature an extensive range of superior properties including wear, oil, acid, and alkali resistance, along with ozone and aging resistance. They also boast low temperature resilience, tear and impact resistance, high elasticity, robust vibration absorption, and substantial load support capability. These versatile features make them essential across numerous industries like national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and sports equipment.
Our advanced roller surface material is made from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outperforms conventional alternatives in wear, corrosion resistance, non-adhesion, and self-lubrication. Using ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, offering remarkable performance and longevity compared to traditional materials.
Our parallel rollers are designed for excellence, delivering unmatched wear resistance and a very low friction coefficient, safeguarding belt integrity. With superior self-lubricating capabilities, they operate without the need for oil injection and remain jam-free under harsh conditions. These rollers are antistatic, combustion-resistant, resistant to aging, acids, alkalis, and organic solvents, and can endure repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and requiring no maintenance, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Experience unmatched precision with our roller pipe cutting process. Utilizing advanced automatic cutting machines, our pipes are expertly cut without deformation or chips. The result is exceptional perpendicularity with high-grade parallelism at both ends.
(2) Our roller pipes boast impeccable coaxiality, thanks to specialized boring machines that bore both ends simultaneously for bearing installation. This process seamlessly achieves end face flatting and interior angle cutting in one precise operation.
(3) With our cutting-edge anti-rust painting on the inner walls of the supporting roller, enjoy enhanced corrosion resistance that ensures long-lasting durability and superior performance.
2. Roller Shaft
Utilizing a slot flat double end milling machine, we ensure precise symmetrical processing of the slot flats at both ends of the roller shaft for maximum efficiency and reliability.
3. Bearing:
1) We incorporate only the finest roller bearings from top domestic and international brands, ensuring unparalleled quality and performance.
2) Our semi-automatic quantitative filling system uses low-temperature lithium-based lubricating grease, eliminating future refills and offering excellent cold resistance for seamless operations.
4. Sealing
Our innovative composite sealing structure combines a non-contact labyrinth with a contact Lip seal, delivering exceptional waterproof and dustproof protection with remarkable sealing efficacy.
5. Product Assembly
Through state-of-the-art automatic pressing technology, we guarantee precise assembly of supporting rollers, ensuring consistent and accurate product performance.
6. Welding:
Our fully automatic mixed gas shielded welding process achieves exemplary seam quality and outstanding welding precision. Coupled with efficient dust removal, it is a safe, eco-friendly, and health-conscious solution.
7. Coating:
Our dust-free, sealed, and eco-conscious automatic coating line facilitates seamless operations-automatic loading, unloading, coating, palletizing, packaging, and the safe treatment of exhaust gases, all in one efficient system.
Explore our diverse offerings: rollers, idlers, pulleys, rubber belts, and belt conveyors, all crafted to meet your unique needs with superior quality and performance.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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