Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-performance component skillfully designed to provide unwavering support and guidance for conveyor belts. It ensures seamless and efficient material transfer. Crafted from robust materials, this idler is engineered to endure heavy loads and challenging environments. Its meticulously crafted design minimizes friction and wear on the conveyor belt, significantly extending its service life while reducing maintenance costs. The Conveyor Idler is user-friendly, straightforward to install and maintain, making it an ideal choice for diverse sectors, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and durable Conveyor Idler.
Our state-of-the-art polyurethane products showcase an impressive array of properties, including remarkable wear, oil, acid, and alkali resistance. They also offer exceptional resistance to ozone, aging, low temperatures, as well as tear and impact resistance. Their superb elasticity and excellent vibration absorption make them perfect for supporting heavy loads. These versatile products are extensively used across various industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is constructed from ultra-high molecular weight polyethylene pipe, a top-tier material uniquely manufactured by our facility. This substance excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, both the roller surface and seat cover offer outstanding performance benefits over conventional materials.
The tapered self-aligning roller is expertly engineered to provide robust support for conveyor belts and the materials they transport, serving as a crucial component to ensure smooth operation of conveyor systems. These rollers offer immense value and effectiveness, confirming their vital role in material transportation. Their exceptional product features have cemented their essential role across various sectors and industries. Through ongoing innovation and development, they have received consistent acclaim and appreciation from users.
Our company is a pioneer in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are pivotal in self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are at the forefront of producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers offer excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in challenging conditions. They provide anti-static features and are resistant to fire, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, straightforward installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also provides a comprehensive suite of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.