Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional and versatile solution meticulously crafted to cater to the evolving and exacting demands of today's material handling systems.
Exceptional Durability
Engineered from superior-grade materials, our conveyor idler boasts exceptional resistance against wear, corrosion, and impact. It is specifically designed to endure heavy loads and incessant operation, promising a prolonged service life even in the most challenging industrial settings, including mines, ports, and extensive manufacturing facilities.
Precision Engineering for Optimal Performance
This idler is expertly machined to ensure impeccable alignment and balance, dramatically reducing vibration and noise during operation. This results in smoother conveyor belt movement while minimizing the likelihood of belt misalignment and premature wear, thereby significantly boosting the conveyor system's efficiency and reliability.
Low Friction Design
Incorporating state-of-the-art bearing technology with a thoughtfully crafted surface finish, our conveyor idler provides remarkably low friction. This innovation not only cuts down on the power needed to drive the conveyor but also reduces heat generation, further extending the longevity of both the idler and the belt.
Easy Installation and Maintenance
In acknowledgment of the critical need to minimize downtime in industrial processes, our conveyor idler is designed for effortless installation, allowing for quick and seamless replacement or upgrading of existing idlers. Its modular design is specifically engineered to simplify maintenance activities, granting easy access to internal parts for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable for a vast array of conveyor belt widths and types and can be customized to meet unique project specifications. Whether required for a rapid parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
Committed to delivering supreme quality, every conveyor idler undergoes rigorous quality control checks before departing from our facility. Additionally, our dedicated after-sales team stands ready to provide technical guidance, spare parts supply, and any other support necessary to guarantee the uninterrupted operation of your conveyor system.
Select our conveyor idler to experience heightened productivity, reduced operational costs, and a more trustworthy material handling process.
Our polyurethane products exhibit a multitude of exceptional traits, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also possess low-temperature resilience, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load-bearing capacity. These versatile properties render them indispensable across a wide range of sectors, including national defense, mining machinery, construction equipment, chemical machinery, textile production, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material, crafted from ultra-high molecular weight polyethylene pipes and expertly extruded in-house, surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing UHMW-PE, a material celebrated for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, offering remarkable advantages in performance and longevity compared to traditional materials.
Our parallel rollers, designed for excellence, offer unmatched wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. Boasting outstanding self-lubricating properties, they function without the need for oil injection and remain unblocked even under severe conditions. These rollers are antistatic, combustion-resistant, and resistant to aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt requirements within our comprehensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring a pristine cut with no deformation or chips. The perpendicularity of the fracture with the pipe body is meticulously high, while the parallelism at both ends achieves unparalleled precision.
(2) Our roller pipe undergoes a specialized boring process. By utilizing a unique boring machine, both ends of the roller pipe where the bearings are seated are bored simultaneously, achieving remarkable coaxiality. The process seamlessly integrates end face flattening and interior angle cutting in a singular operation, exemplifying efficiency and precision.
(3) With a comprehensive anti-rust painting applied to the inner wall of the supporting roller, superior corrosion resistance is assured, safeguarding the product's longevity and reliability.
2. Roller Shaft
Synchronized slot flat processing is executed using a slot flat double-end milling machine, ensuring that the roller shaft's slot flats are perfectly symmetrical, a testament to our commitment to precision engineering.
3. Bearing:
1) We utilize top-tier domestic and international roller bearing brands, making no concessions when it comes to quality and performance.
2) Employing semi-automatic, precision-based quantitative filling techniques, our roller bearings are infused with low-temperature lithium-based lubricating grease, eliminating the necessity for future fillings. This endows the bearings with exceptional cold resistance, enhancing operational longevity.
4. Sealing
A sophisticated composite sealing structure comprising a non-contact labyrinth and a contact Lip is employed, delivering exceptional waterproof and dustproof capabilities. The impressive sealing effect ensures maximum protection in all operating conditions.
5. Product Assembly
The assembly process incorporates automatic pressing technology, which guarantees the highest level of assembly precision for the supporting rollers, reflecting our commitment to quality and consistency.
6. Welding:
Our welding employs state-of-the-art, fully automatic mixed gas shielded techniques, resulting in weld seams of superior quality and precision. Equipped with cutting-edge dust removal technology, this process is not only efficient and safe but also environmentally conscious, promoting a healthier work environment.
7. Coating:
The coating process utilizes a cutting-edge, dust-free, and sealed automatic line, fostering an environmentally friendly operation. This includes seamless automatic loading, unloading, coating, palletizing, packaging, and the non-hazardous handling of exhaust gases, ensuring the product is coated to perfection and ready for deployment.
Our extensive product range includes a variety of rollers, idlers, pulleys, rubber belts, and belt conveyors, all designed to meet diverse industrial needs with unparalleled efficiency and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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