Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premier Conveyor Idler, an exceptional component crafted with precision to seamlessly support and expertly guide your conveyor belts, ensuring a smooth, efficient, and uninterrupted flow of material. With meticulous attention to detail, this idler is fashioned from the finest, most durable materials, engineered to withstand significant loads and thrive in the most demanding environments. Its innovative design reduces friction and wear on the conveyor belt, substantially extending its service life and significantly cutting down maintenance costs. Easy to install and maintain, our Conveyor Idler is the ideal solution for industries such as mining, construction, and manufacturing. Boost your conveyor system's efficiency with our reliable and sturdy Conveyor Idler, engineered for endurance.
Explore our exceptional polyurethane products, renowned for their outstanding properties, including extraordinary resistance to wear, oil, acid, and alkalis. These products are also distinguished by their ozone and aging resistance, along with resilience at low temperatures, paired with exceptional tear and impact resistance. Their high elasticity and superior vibration absorption make them perfect for providing robust load support capacity. These versatile products find applications across numerous industries including national defense, mining machinery, construction machinery, chemical machinery, and more, demonstrating their essential value in applications from textile and wood processing to printing machinery, metallurgical manufacturing, agricultural machinery, and even sports equipment.
Our roller surfaces are ingeniously crafted from ultra-high molecular weight polyethylene pipe, a material of unparalleled performance that our factory proudly manufactures independently. Celebrated for its superior wear and corrosion resistance, non-adhesion, and self-lubrication, this material exceeds that of ordinary metal rollers. Capitalizing on the outstanding mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), our roller surfaces and seat covers offer unmatched performance advantages over conventional materials, establishing a new benchmark in engineering plastics.
The expertly crafted tapered self-aligning roller is an essential component designed to provide unwavering support for conveyor belts and their loads, ensuring the stable and smooth operation of conveyor systems. These rollers deliver immense value and effectiveness in real-world applications, playing a vital role in material transportation across diverse industrial sectors. Their superior product features and exceptional performance have cemented their critical role over time, earning continuous recognition and acclaim from users and industry leaders alike.
Our company leads the industry in the specialized production of wing rollers, also recognized as retaining or vertical rollers. As integral components of self-aligning roller systems, these wing rollers are strategically positioned on both sides of the conveyor belt to prevent misalignment. By ensuring operational stability and efficiency, they play a crucial role in maintaining the seamless operation of your conveyor systems.
We excel in producing extraordinary parallel rollers, acclaimed for their remarkable wear resistance and ultra-low friction, ensuring minimal belt wear. These rollers feature excellent self-lubrication, eliminating the need for oil injection and minimizing the risk of sticking under challenging conditions. They offer anti-static properties, resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform flawlessly across a temperature range of -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, they ensure smooth performance and an extended service life. Additionally, our factory provides a comprehensive range of conveyor belt-related products to fulfill all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.