Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of manufacturing excellence, precisely engineered to provide unparalleled support and guidance for conveyor belts. Crafted for superior efficiency, it guarantees smooth and uninterrupted material transport across a myriad of industries. Constructed from top-grade, durable materials, this idler is adept at handling heavy loads and demanding operating conditions with ease. Its cutting-edge design reduces friction and wear on belts, significantly extending their lifespan while slashing maintenance costs. Easy to install and maintain, this versatile idler caters to sectors such as mining, construction, and manufacturing. Elevate your conveyor systems to peak performance and reliability with our robust Conveyor Idler.
Our state-of-the-art polyurethane products are distinguished by an extraordinary suite of features, including superior resistance to wear, oil, and harsh chemicals. These products also offer exceptional ozone resistance and remarkable resilience against aging and low temperatures. With high tear and impact resistance, they effectively absorb vibrations, ideal for substantial load support. Highly adaptable, these products are extensively utilized across diverse sectors such as national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is artfully crafted from ultra-high molecular weight polyethylene pipe, a premium material exclusively manufactured in our factory. Celebrated for its exceptional wear and corrosion resistance, non-stick properties, and self-lubrication, this material surpasses traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, our roller surfaces and seat covers offer substantial advantages over conventional materials, setting a new benchmark for performance.
The tapered self-aligning roller is meticulously designed to provide steadfast support for conveyor belts and their loads, playing an integral role in ensuring reliable conveyor system functionality. These rollers offer exceptional value and efficiency, crucial for material conveyance. Their outstanding features have established them as essential components across numerous industries. Continuously evolving and enhancing, these rollers garner consistent acclaim and trust from users, reinforcing their excellence and indispensable nature over time.
Our company leads the field in producing wing rollers, also known as retaining or vertical rollers. These critical components connect to self-aligning brackets and are pivotal to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are essential for preventing belt misalignment, ensuring the conveyor operates smoothly and efficiently, thereby enhancing overall productivity and reliability.
We specialize in manufacturing parallel rollers, renowned for their extraordinary wear resistance and exceptionally low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and reducing sticking risks even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Built to withstand repeated shocks and vibrations, they perform effectively across temperatures from -40ºC to 90ºC. With superior mechanical qualities, lightweight construction, and maintenance-free operation, our rollers promise smooth performance and longevity, while our factory offers a comprehensive range of conveyor belt-related products to meet all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.