Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a premium, high-quality component, meticulously engineered to provide seamless support and guidance for conveyor belts. This ensures smooth and efficient material transport with remarkable ease. Constructed using exceptionally durable materials, it boasts robust strength to withstand heavy loads and the most challenging working conditions. Its precision-crafted design is a marvel, minimizing friction and wear on conveyor belts, thereby significantly extending their lifespan and reducing maintenance costs. The Conveyor Idler is user-friendly, ensuring easy installation and maintenance, making it an ideal solution for a variety of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and enduring Conveyor Idler.
Our innovative polyurethane products are a testament to advanced engineering, boasting a remarkable array of properties such as exceptional wear resistance, and outstanding resilience against oil, acids, and alkalis. They further offer superb ozone and aging resistance, with impressive low-temperature resilience, tear resistance, and impact resistance. Their high elasticity combined with strong vibration absorption makes them perfect for providing substantial load support capacity. These versatile products find extensive use across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, showcasing their unparalleled adaptability and utility.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting a new standard beyond conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide unmatched performance advantages over traditional materials. This innovation reflects our commitment to quality and excellence.
The tapered self-aligning roller is a masterpiece of engineering, expertly designed to provide robust support for conveyor belts and the materials they carry, making it a crucial component in ensuring the stable operation of conveyor systems. These sophisticated rollers offer substantial value and efficacy during use, securing their pivotal role in material transportation. Their exemplary characteristics have ensured an essential presence across diverse fields and industries. Continuously evolving over time, they have garnered continuous praise and admiration from users, proving their worth and reliability.
Our company proudly leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are intricately connected to self-aligning brackets and are indispensable in self-aligning roller systems. Installed strategically on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring unmatched operational stability and efficiency. Their design reflects a commitment to excellence and reliability in any setup.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers are designed with outstanding self-lubricating properties, eliminating the need for oil injection and significantly reducing the risk of sticking under harsh conditions. They feature anti-static properties and resilient resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. These rollers are built to endure repeated shocks and vibrations, operating effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs, promising quality and reliability across the board.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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