Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional and versatile solution crafted to address the diverse and stringent demands of contemporary material handling systems.
Exceptional Durability
Engineered using premium-grade materials, our conveyor idler showcases superior resistance to wear, corrosion, and impact. It is meticulously designed to endure heavy loads and continuous operation, assuring a prolonged service life even in the most challenging industrial environments, such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is expertly machined to uphold perfect alignment and balance. This precision engineering significantly reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It also curtails the risk of belt misalignment and premature wear, thereby boosting the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously designed surface finish, our conveyor idler provides remarkably low friction. This feature not only diminishes the power consumption needed to drive the conveyor but also reduces heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the significance of minimizing downtime in industrial operations, our conveyor idler is crafted for straightforward installation, enabling quick and hassle-free replacement or enhancement of existing idlers. Additionally, its modular design streamlines maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable to a broad spectrum of conveyor belt widths and types, can be tailored to meet specific project needs. From high-speed parcel sorting systems to heavy-duty ore transportation lines or general factory conveyors, our product consistently delivers reliable and superior performance.
Quality Assurance and After-Sales Support
Dedicated to excellence, we implement stringent quality control for each conveyor idler before dispatch. Furthermore, our committed after-sales team is ever-ready to provide technical assistance, spare parts, and any support necessary to ensure the seamless operation of your conveyor system.
Opt for our conveyor idler to experience heightened productivity, lowered operating expenses, and a more dependable material handling process.
Our polyurethane products feature an impressive array of properties, including resistance to wear, oil, acid, alkali, ozone, and aging. They excel in low temperature resistance, tear resistance, impact resistance, high elasticity, and strong vibration absorption, with substantial load support capacity. These qualities render them indispensable across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outperforms traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, presenting remarkable advantages in performance and longevity over conventional materials.
Our parallel rollers are engineered to meet the pinnacle of excellence, offering unmatched wear resistance and a remarkably low friction coefficient, thereby upholding belt integrity. With superior self-lubricating properties, they operate sans oil injection and remain free from jamming even under harsh conditions. These rollers are antistatic and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while functioning efficiently within temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using a state-of-the-art automatic cutting machine, ensuring precision with no deformation or chips. This advanced process guarantees exceptional perpendicularity between the fracture and the pipe, alongside high parallelism at both ends, delivering unparalleled accuracy.
(2) Utilizing a specialized boring machine, both ends of the roller pipe are bored simultaneously to accommodate bearings, ensuring outstanding coaxial alignment. This operation completes end face flattening and interior angle cutting in one seamless process, enhancing efficiency and precision.
(3) An anti-rust paint is meticulously applied to the inner wall of the supporting roller to provide superior corrosion resistance, ensuring longevity and durability.
2. Roller Shaft
A slot flat double end milling machine is employed to process both ends of the roller shaft simultaneously, guaranteeing perfect symmetry of the slot flat, which is crucial for balanced performance.
3. Bearing:
1) We incorporate top-tier roller bearings from leading domestic and international brands, ensuring reliability and performance.
2) The process involves semi-automatic, precise filling of low-temperature lithium-based lubricating grease, which eliminates the need for future refills and offers excellent cold resistance, enhancing the lifespan and efficiency of the bearings.
4. Sealing
Featuring a composite sealing structure that combines non-contact labyrinth and contact Lip technology, this design provides exceptional waterproof and dustproof capabilities, ensuring a significant sealing effect to protect internal components.
5. Product Assembly
Assembly is conducted using an automatic pressing technique, ensuring the supporting rollers are precisely aligned to maintain exacting standards of accuracy throughout the entire assembly process.
6. Welding:
Our process employs fully automatic mixed gas shielded welding to achieve superior seam quality and high welding precision. Equipped with advanced dust removal devices, this process is not only safe and efficient but also environmentally friendly and promotes a healthy work environment.
7. Coating:
We utilize a cutting-edge, dust-free sealed automatic coating line, which manages the entire process from loading and unloading to coating, palletizing, and packaging. The system also includes harmless exhaust gas treatment, underscoring our commitment to environmental sustainability.
We offer an extensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, each designed to meet the dynamic needs of diverse industries with precision and efficiency.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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