Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a top-tier, meticulously engineered component that serves as the backbone of efficient conveyor belt systems. Built with premium-grade materials, it effortlessly withstands the most demanding environments and heavy-duty loads, ensuring reliable and consistent material transit. Its precision-engineered design drastically reduces friction and wear, significantly prolonging the lifespan of your conveyor belt while slashing maintenance costs. User-friendly and simple to install, this idler is the ultimate solution for industries spanning mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable, long-lasting Conveyor Idler.
Our groundbreaking polyurethane products are celebrated for their remarkable properties, including unparalleled wear resistance, oil resistance, and resilience to acid and alkali. They also deliver outstanding ozone resistance, aging resistance, and low-temperature toughness, paired with exceptional tear and impact resistance. Their high elasticity and robust vibration absorption make them ideal for supporting substantial loads. These versatile products find widespread applications in a myriad of industries, such as national defense, mining machinery, construction and chemical machinery, textile and wood processing, printing, metallurgy, agriculture, and sports equipment.
Our roller surfaces are expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced in our factory. This exceptional material sets us apart with its superior wear and corrosion resistance, non-adhesion, and self-lubricating attributes, surpassing traditional metal rollers. Utilizing UHMW-PE, renowned for its mechanical and physical superiority among engineering plastics, both roller surfaces and seat covers deliver unmatched performance advantages over conventional alternatives.
The tapered self-aligning roller is meticulously designed to offer robust support to conveyor belts and their loads, serving as a vital component in maintaining stable conveyor operations. These rollers provide outstanding value and efficiency, ensuring they remain integral to effective material transport. Their exemplary features have affirmed their indispensable status across numerous sectors and industries. As they continue to evolve and excel, they consistently garner acclaim and recognition from users.
Our company stands at the forefront of specialized wing roller production—also known as retaining or vertical rollers. These critical components, attached to self-aligning brackets, play an essential role in self-aligning roller systems. Strategically installed on either side of conveyor belts, wing rollers are pivotal in preventing belt misalignment, thus ensuring seamless operational stability and efficiency.
We specialize in crafting parallel rollers, known for their exceptional wear resistance and extremely low friction, which ensures minimal belt wear. With superior self-lubricating properties, these rollers eliminate the need for oil and resist sticking, even in harsh conditions. Featuring anti-static properties, and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents, these rollers are built to withstand repeated shocks and vibrations across a temperature range of -40ºC to 90ºC. Their impressive mechanical properties, lightweight design, and maintenance-free operation ensure prolonged, smooth performance. Our factory also offers a complete suite of conveyor belt-related products to fulfill all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.