Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an elite, high-caliber component, meticulously designed to seamlessly support and guide conveyor belts, ensuring a smooth and efficient material transport process. Crafted with superior materials, this idler is engineered to withstand heavy loads and challenging environments. Its precision-engineered design reduces friction and wear on the conveyor belt, significantly prolonging its lifespan and reducing maintenance expenses. The Conveyor Idler is user-friendly, easy to install, and maintain, making it the perfect solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and durable Conveyor Idler.
Our pioneering polyurethane products feature an impressive range of properties like exceptional wear resistance, oil resistance, and acid and alkali resistance. They also offer remarkable ozone resistance, aging resistance, and resilience at low temperatures, coupled with tear resistance and impact resistance. Their high elasticity and strong vibration absorption make them ideal for providing substantial load support capacity. These versatile products are extensively applied across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), which is renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer outstanding performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, acting as a crucial component to guarantee the stable operation of conveyor systems. These rollers showcase significant value and efficacy during use, ensuring they play a pivotal role in material transportation. Their exemplary product characteristics have secured their essential role across diverse fields and industries. Over time, they have continued to evolve and thrive, receiving continuous praise and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Installed strategically on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, characterized by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}