Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our elite Conveyor Idler, an exceptional component skillfully engineered to deliver unparalleled support and guidance for conveyor belts. This top-of-the-line product ensures seamless and efficient material transportation, crafted from robust materials to endure the toughest loads and harshest environments. Its precision-crafted design minimizes friction and wear on conveyor belts, significantly prolonging their lifespan and slashing maintenance costs. User-friendly and effortlessly installable, this idler is the go-to choice for various industries, including mining, construction, and manufacturing. Elevate the performance of your conveyor system with our trustworthy and resilient Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of properties, including exceptional wear resistance, oil resistance, and excellent resistance to acids and alkalis. They also offer protection against ozone, aging, and low temperatures, as well as tear and impact resistance. With high elasticity and superb vibration absorption, they are perfect for large load support. These versatile products find applications across multiple industries, such as national defense, mining machinery, construction, chemical, textile machinery, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior material expertly produced by us. This high-performance material is renowned for its wear resistance, corrosion resistance, non-adhesion, and self-lubricating capabilities, setting it apart from common metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE)—hailed for its outstanding mechanical and physical properties among engineering plastics—the roller surface and seat cover present remarkable advantages over traditional materials.
The meticulously designed tapered self-aligning roller provides robust support for both conveyor belts and the materials they carry, playing an indispensable role in ensuring the smooth operation of conveyor systems. These rollers offer tremendous value and efficacy in application, highlighting their essential function in material transportation. Their outstanding characteristics have cemented their necessity across various fields and industries. Through relentless innovation and development, these rollers have earned ongoing acclaim and admiration from users.
Our company stands at the forefront in the specialized manufacturing of wing rollers, also recognized as retaining or vertical rollers. These crucial components, integrated with self-aligning brackets, are pivotal in the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are vital in averting belt misalignment, thereby securing operational stability and efficiency.
As leaders in parallel roller production, our offerings are notable for their exceptional wear resistance and extremely low friction coefficients, ensuring minimal belt wear. These rollers excel with their outstanding self-lubricating properties, eliminating the need for oil injection and reducing the sticking risk in tough conditions. They offer anti-static characteristics and resist combustion, aging, and corrosive attacks from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively over a temperature range from -40ºC to 90ºC. Their superior mechanical attributes, lightweight construction, effortless installation, and maintenance-free operation ensure seamless performance and prolonged service life. Our factory also offers a full spectrum of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.