Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium-quality, meticulously crafted component designed to flawlessly guide and support conveyor belts, enhancing the efficiency of material transport systems. Built from durable materials, this idler effortlessly handles heavy loads and withstands harsh environments. Its precision-engineered design minimizes friction and wear, substantially extending the life of your conveyor belt while reducing maintenance costs. Seamlessly easy to install and maintain, it is the perfect choice for industries such as mining, construction, and manufacturing. Enhance the productivity of your conveyor systems with our reliable and enduring Conveyor Idler.
Our advanced polyurethane products are designed with an incredible range of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They offer exceptional ozone resistance, anti-aging characteristics, and low-temperature resilience, combined with extraordinary tear and impact resistance. With remarkable elasticity and excellent vibration absorption, these products are ideal for supporting heavy loads. They are widely used across a multitude of sectors, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and athletic equipment industries.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its unmatched mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide superior performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to deliver strong belt and material support, playing a vital role in maintaining the smooth operation of conveyor systems. These rollers consistently demonstrate their high value and effectiveness throughout usage, becoming indispensable in material transport. Their remarkable features have cemented their essential role across various industries. Over time, these rollers have continuously refined, gaining enduring acclaim and respect from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are attached to self-aligning brackets, essential in self-aligning roller systems. Carefully positioned on both sides of the belt, wing rollers are key in preventing misalignment, ensuring stable and efficient operation.
We are distinguished in manufacturing parallel rollers, characterized by their exceptional wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and reducing sticking risks even under severe conditions. They are equipped with anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, and maintenance-free operation ensure optimal performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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