Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the zenith of engineering excellence and innovation. It is meticulously crafted to provide exceptional support and guidance for conveyor belts, ensuring a seamless and efficient material movement process with unmatched precision. Constructed from robust and highly durable materials, this premium idler is designed to withstand the heaviest of loads and the harshest of environments. Its superior engineering significantly reduces friction and belt wear, enhancing the longevity of the belt and driving down maintenance costs. With user-friendliness as a core feature, it allows for effortless installation and maintenance, making it the perfect choice for demanding industries like mining, construction, and manufacturing. Elevate your conveyor systems' productivity with this reliable, long-lasting Conveyor Idler, crafted to perfection and engineered to excel.
Our cutting-edge polyurethane products are meticulously designed to incorporate a plethora of remarkable features, ensuring exceptional performance and durability. They offer outstanding resistance to wear, oil, and harsh chemicals, coupled with remarkable ozone and aging resilience. The products exhibit excellent flexibility at low temperatures and superior resistance to tears and impacts. Boasting high elasticity and exceptional vibration dampening, they are adept at sustaining heavy loads. These versatile products find applications across a vast array of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, setting new standards in performance and endurance.
The roller surface is ingeniously crafted using ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-performance material exclusively produced by our factory. This exceptional material stands out with superior wear and corrosion resistance, combined with non-adhesiveness and self-lubrication, making it significantly more advantageous than traditional metal rollers. Leveraging UHMW-PE, renowned for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver performance benefits that are truly unparalleled compared to traditional materials.
The tapered self-aligning roller is expertly designed to offer formidable support to conveyor belts and their loads, playing a pivotal role in the reliability of conveyor systems. These rollers provide substantial functionality and efficiency, cementing their crucial role in material transportation. Their exceptional features have firmly established their necessity across a wide array of industries. Over time, they have evolved and flourished, consistently garnering high praise and accolades from users, affirming their indispensable value in industrial applications.
Our company prides itself as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components, paired with self-aligning brackets, are crucial in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a pivotal role in mitigating belt misalignment, ensuring operational stability and peak performance, elevating the dependability and efficiency of conveyor systems.
We specialize in crafting parallel rollers, renowned for their outstanding wear resistance and exceptionally low friction coefficient, minimizing belt wear and enhancing longevity. These rollers boast remarkable self-lubricating properties, thereby eliminating the necessity for oiling and significantly lowering adhesion risks in demanding environments. They offer anti-static properties and resistance to burning, aging, and corrosion induced by acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate seamlessly between temperatures of -40ºC and 90ºC. Their superior mechanical attributes, lightweight design, effortless installation, and maintenance-free operation ensure smooth functionality and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your operational needs and requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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