Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the epitome of engineering excellence with our Conveyor Idler—a beacon of superior craftsmanship. This elegantly engineered marvel elevates and guides conveyor belts with unparalleled finesse, creating a seamless material transport experience that takes operational efficiency to new heights. Crafted from the highest quality, most resilient materials, this idler is built to handle heavy-duty loads and withstand harsh environmental conditions effortlessly. Its precision-engineered design minimizes friction and wear, thereby extending your conveyor belt's lifespan and substantially reducing maintenance costs. Inherently user-friendly, the Conveyor Idler offers effortless installation and maintenance, making it an indispensable choice for industries such as mining, construction, and manufacturing. Empower your conveyor system with our reliable, robust, and enduring Conveyor Idler, and witness a transformation in productivity and performance.
Our state-of-the-art polyurethane products are the epitome of modern engineering brilliance, boasting an impressive array of exceptional attributes. These products shine with unmatched wear and oil resistance, along with resilience to acids and alkalis. Furthermore, they excel in ozone resistance, endure through age, and showcase incredible durability even at low temperatures. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration damping abilities make them ideal for high-load applications. These versatile marvels are extensively utilized across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, where they consistently exceed expectations.
Introducing our exclusive innovation: the roller surface crafted from ultra-high molecular weight polyethylene pipe. This groundbreaking material surpasses traditional metal rollers, offering unmatched wear resistance, corrosion prevention, non-stick attributes, and remarkable self-lubricating properties. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the pinnacle of engineering plastics, both the roller surface and seat cover deliver superior performance, setting an unprecedented benchmark compared to conventional materials. This innovation revolutionizes the industry, promising enhanced longevity and reliability in diverse applications.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient functioning of conveyor systems. Offering remarkable value and performance, these rollers are indispensable in material transportation, gaining recognition and acclaim across a diverse array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, reaffirming their status as essential components in modern industrial applications. Experience the difference with these trailblazing innovations.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. Essential to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system. With our expertly crafted wing rollers, experience unprecedented reliability and precision in material handling.
We excel in the manufacturing of parallel rollers, coveted for their exceptional wear resistance and remarkably low friction coefficient, which dramatically minimizes belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the most severe conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement, providing unmatched solutions for your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.