Durable Carbon Steel Idler with Polyurethane Blade and Galvanized Roller

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: custom made
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Shell Thickness: 3.5/4/4.5/5/5.5/6mm
• Advantages: Low Resistance, Waterproof, Dustproof etc.
• Shaft Diameter: 20/25/30/35/40/45/50mm
• Length: 145mm-2800mm
• Working Life: More Than 30,000 Hours
• Seal: Double Sealed Bearing
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Introducing our Conveyor Idler: a premier, meticulously engineered component that guarantees flawless belt guidance and robust support, elevating material transportation efficiency to new heights. Crafted from exceptionally durable materials, this idler is adept at handling heavy-duty loads and withstanding the harshest environments effortlessly. Its precision design reduces friction and minimizes wear, significantly extending belt longevity while drastically cutting down maintenance costs. Easy to install and maintain, our Conveyor Idler is the perfect choice for various industries, including mining, construction, and manufacturing. Enhance your conveyor system's reliability and efficiency with this dependable, long-lasting solution.

Our state-of-the-art polyurethane products showcase a remarkable range of properties, such as exceptional wear and oil resistance, alongside resistance to acids, alkalis, and ozone. They offer excellent aging resistance, low-temperature resilience, and robust tear and impact resistance. Their outstanding elasticity and effective vibration absorption make them perfect for supporting heavy loads. These versatile products find widespread applications across numerous sectors, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and athletic equipment industries, thus serving diverse industrial needs efficiently.

The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a premium material innovatively produced by our factory. This revolutionary material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting a new standard in roller performance compared to traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its unmatched mechanical and physical properties among engineering plastics, we ensure that our roller surfaces and seat covers provide superior performance advantages, offering durability and reliability far beyond conventional options.

 

The tapered self-aligning roller is masterfully designed to deliver unwavering belt and material support, serving as an essential component to ensure the seamless operation of conveyor systems. These rollers prove indispensable, consistently showcasing significant value and efficiency during usage, and playing a vital role in material conveyance. Their outstanding product features have cemented their status as indispensable across various fields. Over time, these rollers have evolved, earning steadfast praise and trust from users worldwide.

Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These critical components are connected to self-aligning brackets, forming an integral part of self-aligning roller systems. Precisely placed on both sides of the belt, wing rollers are pivotal in preventing misalignment, thereby ensuring operational stability and enhancing overall efficiency.

 

We specialize in the production of parallel rollers, which boast exceptional wear resistance and an ultra-low friction coefficient to ensure minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under extreme conditions. They possess anti-static properties, alongside resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth functionality and an extended service life. Additionally, our factory offers a comprehensive selection of conveyor belt-related products to meet your every requirement.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.