Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium Conveyor Idler, a pinnacle of precision and quality in conveyor belt management. This component is expertly crafted to deliver seamless support and guidance for conveyor belts, ensuring unparalleled efficiency in material transport. Built from robust and enduring materials, our idler is engineered to tackle heavy-duty loads and operate flawlessly in rigorous environments. Its innovative design minimizes friction and wear, profoundly extending the lifespan of your conveyor belts and slashing maintenance costs. Easy to install and maintain, the Conveyor Idler is the ideal choice for industries such as mining, construction, and manufacturing, driving your conveyor system's performance to new heights with reliability and longevity.
Discover our avant-garde polyurethane products, showcasing a spectrum of extraordinary attributes: superior wear resistance, remarkable oil and acid-alkali resistance, and formidable ozone and aging resistance. These products also promise robust low-temperature durability, alongside exceptional tear and impact resistance. Their high elasticity and superb vibration dampening capabilities make them perfect for hefty load support. Their versatility finds a place across multiple industries, including national defense, mining and construction machinery, chemical and textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surface is crafted with an ultra-high molecular weight polyethylene pipe, a distinguished high-performance material innovatively produced by our own factory. This material shines with its unparalleled wear resistance, corrosion resistance, non-adhesion, and self-lubrication properties, setting it apart from conventional metal rollers. Embracing the use of ultra-high molecular weight polyethylene (UHMW-PE), lauded for its top-tier mechanical and physical attributes among engineering plastics, ensures that both the roller surface and seat cover provide exceptional performance, outmatching traditional materials in every aspect.
Engineered with precision, the tapered self-aligning roller stands as a robust support system for conveyor belts and their loads, serving as the backbone for the stable operation of conveyor systems. These rollers deliver exceptional value and effectiveness, playing a pivotal role in the seamless conveyance of materials. Their outstanding features have solidified their indispensable status across a diverse array of fields and industries. With their continuous evolution and enhancement, they have earned relentless praise and recognition from users, cementing their role as a key component in modern material conveyance solutions.
At the forefront of innovation, our company excels in the specialized manufacture of wing rollers, also known as retaining or vertical rollers. These essential components are integral to the self-aligning brackets, forming a vital part of self-aligning roller systems. Strategically positioned on each side of the conveyor belt, wing rollers are crucial for averting belt misalignment, ensuring your operations are consistently stable and efficient. Trust our expertise in producing these pivotal components to keep your systems running smoothly.
We proudly present our expertly crafted parallel rollers, renowned for their remarkable wear resistance and ultra-low friction coefficient, which drastically reduce belt wear. These rollers feature outstanding self-lubricating properties, negating the need for oil injection and minimizing sticking risks even under challenging conditions. Exhibiting anti-static properties, they resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to absorb repeated shocks and vibrations, they operate effectively across a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight structure, and maintenance-free operation guarantee consistent performance and a prolonged service lifespan. Our factory also offers a comprehensive suite of conveyor belt-related products to cater to all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.