Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is the epitome of excellence in conveyor technology, meticulously crafted to flawlessly support and guide conveyor belts for optimal material transport. Made from resilient materials, this idler withstands heavy loads and challenging conditions with ease. Its precision engineering reduces belt friction and wear, extending belt longevity and slashing maintenance costs. With effortless installation and maintenance, this powerhouse component is the go-to solution for industries demanding efficiency, such as mining, construction, and manufacturing. Amplify your conveyor system's performance with our steadfast and durable Conveyor Idler.
Discover our cutting-edge polyurethane products, designed with an extraordinary blend of properties that include unmatched wear, oil, and acid/alkali resistance. They stand resilient against ozone, aging, and low temperatures, showcasing remarkable tear and impact resistance. Their high elasticity coupled with powerful vibration absorption makes them ideal for heavy load support. These adaptable products find widespread application across a spectrum of industries, from national defense to mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and even sports equipment.
Our roller surfaces are innovatively crafted from ultra-high molecular weight polyethylene pipe, a material we independently produce for unmatched performance. Renowned for its wear resistance, corrosion resilience, non-adhesion, and self-lubrication, this state-of-the-art material surpasses traditional metal rollers. Employing UHMW-PE with superior mechanical and physical attributes, our roller surfaces and seat covers redefine performance, offering unprecedented benefits over conventional materials in engineering applications.
Expertly engineered, our tapered self-aligning rollers offer robust support for both conveyor belts and their cargo, ensuring the seamless operation of conveyor systems. These advanced rollers provide immense value and effectiveness, playing an indispensable role in material transport across industries. As they continue to evolve, they garner widespread acclaim and admiration from users, securing their pivotal status in various fields of application.
As pioneers in the production of wing rollers, also known as retaining or vertical rollers, our company leads in developing these vital components. Integrated into self-aligning roller systems, these rollers are strategically positioned on either side of the conveyor belt, crucially preventing belt misalignment and thereby ensuring stable and efficient operations.
Our expertise shines in the manufacture of parallel rollers, renowned for their incredible wear resistance and ultra-low friction, minimizing belt wear effectively. These rollers boast superb self-lubricating capabilities, negating the need for oiling and significantly reducing sticking risk under severe conditions. With anti-static features and resistance to combustion, aging, corrosion from acids, alkalis, and organic solvents, they withstand repeated shocks and vibrations. Operating efficiently from -40ºC to 90ºC, their superior mechanical properties, lightweight build, and maintenance-free operation promise smooth, enduring performance. Our factory also provides a full array of conveyor belt-related products to fulfill all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.