Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the epitome of engineering excellence with our Conveyor Idler, a masterpiece crafted with precision to deliver exceptional support and guidance for conveyor belts. This meticulously designed product ensures smooth and efficient material movement with unmatched precision. Constructed from robust and durable materials, our premium idler thrives under the heaviest loads and the most challenging conditions. Its advanced engineering is designed to significantly reduce friction and minimize belt wear, thereby extending the lifespan of your conveyor belts and curtailing maintenance expenses. User-friendly design ensures easy installation and maintenance, making it a perfect fit for industries like mining, construction, and manufacturing. Elevate your conveyor systems' productivity with our steadfast and enduring Conveyor Idler.
Discover the remarkable prowess of our cutting-edge polyurethane products, expertly crafted to deliver exceptional resistance against wear, oil, and harsh chemicals. They also boast an impressive resistance to ozone and aging, while maintaining outstanding flexibility even at low temperatures. With superior tear and impact resistance, these products are highly elastic and provide excellent vibration dampening, making them ideal for handling substantial loads. Their versatility ensures their widespread application across a multitude of sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surface incorporates the advanced ultra-high molecular weight polyethylene pipe, a high-performance material uniquely developed by our factory. This exceptional material excels in wear and corrosion resistance, non-adhesiveness, and self-lubrication, distinguishing itself from conventional metal rollers. Utilization of UHMW-PE, renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver extraordinary performance advantages over traditional materials.
The tapered self-aligning roller is expertly crafted to deliver robust support for conveyor belts and their loads, serving as a pivotal component in guaranteeing the reliability of conveyor systems. These rollers offer immense functionality and efficiency, confirming their crucial role in material transportation. Their outstanding features have cemented their importance across various industries. Through advancements and innovation, they have consistently received high praise and recognition from users, demonstrating their indispensable value over time.
Our company is at the forefront of specialized production of wing rollers, also known as retaining rollers or vertical rollers—essential components of self-aligning roller systems. These rollers, linked to self-aligning brackets, play a critical role in preventing belt misalignment by being strategically positioned on either side of the conveyor belt. Their presence is crucial for maintaining operational stability and ensuring peak performance, making them integral to the efficiency and reliability of conveyor systems.
We take pride in crafting parallel rollers celebrated for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers are endowed with remarkable self-lubricating properties, eliminating the need for regular oiling and reducing the risk of adhesion even in severe environments. They are designed to resist static, burning, aging, and corrosion by acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers function adeptly within a temperature range from -40ºC to 90ºC. Their impressive mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth functionality and a prolonged service life. Our factory also offers a comprehensive array of conveyor belt-related products tailored to meet your every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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