Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unrivaled Conveyor Idler, a pinnacle of precision and engineering excellence, meticulously crafted to offer flawless support and guidance for conveyor belts in the realm of material transportation. Constructed from robust and durable materials, this idler triumphs over heavy loads and harsh environments with ease. Its expertly engineered design drastically reduces friction and wear on conveyor belts, dramatically extending their service life and cutting down on maintenance expenses. Easy to install and user-friendly, this idler is an ideal choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency and reliability with our steadfast and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are celebrated for their exceptional qualities! Boasting superb wear, oil, and acid resistance, alongside remarkable resilience to ozone and aging, they offer unparalleled tear and impact durability, coupled with high elasticity and top-notch vibration absorption. This makes them perfectly suited for supporting substantial loads. These adaptable products find extensive application across a diverse range of industries, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly fashioned from ultra-high molecular weight polyethylene pipe, a premium material that was developed in-house for exceptional performance. Renowned for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating characteristics, this material outshines traditional metal rollers. The incorporation of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unmatched performance advantages over conventional materials.
The tapered self-aligning roller is masterfully designed to deliver robust and reliable support for conveyor belts and transported materials, serving as a cornerstone for stable and efficient conveyor system operations. These rollers provide exceptional value and performance, solidifying their indispensable role in material transport. Their extraordinary features render them vital across diverse sectors and industries. Over time, they have garnered continual praise and admiration from users.
Our company is at the forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components, linked to self-aligning brackets, play a critical role in maintaining precise belt alignment, thus ensuring consistent operational stability. Strategically positioned on both sides of the belt, our wing rollers efficiently prevent misalignment, thereby enhancing the system's efficiency and overall performance.
We excel in the manufacturing of parallel rollers that boast exceptional wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers feature self-lubricating properties, eliminating the need for oil and preventing sticking even under the harshest conditions. They are anti-static and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, they perform efficiently within a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free operation ensure seamless performance and prolonged service life. Our factory also provides an extensive assortment of conveyor belt products to fulfill all your specific requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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