Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes the pinnacle of manufacturing excellence, crafted with precision to provide unparalleled support and guidance for conveyor belts. Meticulously designed for peak efficiency, it facilitates smooth, uninterrupted material transport across diverse industries. Constructed from superior, durable materials, this idler effortlessly manages heavy loads and withstands harsh operational conditions. Its cutting-edge design reduces friction and minimizes belt wear, significantly extending belt lifespan while lowering maintenance expenses. Easy to install and maintain, it offers unmatched versatility for sectors such as mining, construction, and manufacturing. Elevate your conveyor systems to new heights of performance and dependability with our robust Conveyor Idler.
Our cutting-edge polyurethane products shine with an impressive array of features, including superb resistance to wear, oil, and harsh chemicals. These remarkable products also exhibit excellent ozone resistance and demonstrate remarkable resilience against both aging and low temperatures. With superior tear and impact resistance, they effectively absorb vibrations, making them ideal for supporting substantial loads. These highly versatile products are extensively utilized across various sectors, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is intricately crafted from ultra-high molecular weight polyethylene pipe, a premium material exclusively produced in our factory. Known for its exceptional wear and corrosion resistance, non-stick properties, and self-lubrication, this material surpasses traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, our roller surfaces and seat covers offer remarkable benefits over conventional materials, setting a new benchmark for performance.
The tapered self-aligning roller is expertly engineered to deliver robust support for conveyor belts and loads, acting as a crucial component in maintaining reliable conveyor system performance. These rollers offer immense value and efficiency, playing a pivotal role in material conveyance. Their exceptional features have ensured their indispensable status across numerous industries. Constantly evolving and improving, these rollers consistently garner acclaim and trust from users, reinforcing their excellence and essential nature over time.
Our company leads the way in producing wing rollers, also referred to as retaining or vertical rollers. These vital components connect to self-aligning brackets and are crucial to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are indispensable in preventing belt misalignment, ensuring the conveyor functions seamlessly and efficiently, thereby enhancing overall productivity and reliability.
We specialize in manufacturing parallel rollers, distinguished for their extraordinary wear resistance and exceptionally low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and reducing the risk of sticking even in challenging environments. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Engineered to withstand repeated shocks and vibrations, they operate effectively across a temperature range of -40ºC to 90ºC. With superior mechanical properties, lightweight construction, and maintenance-free operation, our rollers guarantee seamless performance and longevity, while our factory offers an extensive range of conveyor belt-related products to meet all your operational demands.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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