Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is the pinnacle of premium quality and exceptional engineering, designed to provide unmatched support and guidance for conveyor belts. Engineered meticulously, it ensures the smooth and efficient transportation of materials. Constructed from high-durability materials, this idler is robustly built to withstand heavy-duty loads and challenging environments. Its precision-crafted design reduces friction and minimizes wear on the conveyor belt, thereby significantly enhancing the belt's longevity and curtailing maintenance expenses. User-friendly, it facilitates easy installation and maintenance, making it the perfect choice for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and durable Conveyor Idler, crafted for lasting performance and reliability.
Our cutting-edge polyurethane products exhibit an outstanding range of properties, including superior wear resistance, oil resistance, and resistance to acids and alkalis. They also showcase remarkable ozone resistance, aging resistance, and resilience at low temperatures. With excellent tear resistance and impact resistance, coupled with high elasticity and vibration absorption, these products provide substantial load support capability. Their versatility finds them broadly utilized across a variety of industries, from national defense to mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, marking them as indispensable in their applications.
The roller surface, expertly constructed from ultra-high molecular weight polyethylene pipe—an advanced material developed in-house—demonstrates extraordinary wear resistance, corrosion resistance, non-adhesion, and self-lubrication, surpassing traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver exceptional performance, outmatching conventional materials and setting new standards in roller technology.
The tapered self-aligning roller is an expertly designed component, essential for providing steadfast support to conveyor belts and their transported materials. Acting as a linchpin, it ensures the stable functioning of conveyor systems. These rollers manifest significant value and effectiveness during operation, establishing their critical role in material transportation. Their outstanding characteristics have secured their indispensable position across diverse industries, where they continue to evolve and gain accolades from users for their reliability and performance excellence.
Our company stands at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These vital components, integral to self-aligning roller systems, are connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers play an essential role in precluding belt misalignment, ensuring operational stability and efficiency, thus safeguarding the smooth running of your conveyor system.
We are leaders in manufacturing parallel rollers, distinguished by exceptional wear resistance and an ultra-low friction coefficient, crucial for minimal belt wear. With exemplary self-lubricating properties, these rollers negate the need for oil injection and minimize stickiness even under adverse conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosive substances like acids, alkalis, and organic solvents. Resilient against repeated shocks and vibrations, these rollers perform reliably in temperatures ranging from -40ºC to 90ºC. Their mechanical superiority, lightweight design, ease of installation, and maintenance-free operation ensure seamless performance and extended service life. Our factory also supplies a comprehensive suite of conveyor belt-related products to fulfill all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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