Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents a pinnacle of manufacturing brilliance, crafted with meticulous precision to offer unparalleled support and guidance for conveyor belts. Indispensable in any industry, it is engineered for exceptional efficiency, ensuring smooth and uninterrupted material transport across diverse sectors. Constructed from premium, durable materials, this idler tackles heavy loads and challenging operating conditions with ease. Its avant-garde design reduces friction and mitigates belt wear, thus significantly extending belt longevity and slashing maintenance expenses. With straightforward installation and minimal upkeep, it proves versatile for industries like mining, construction, and manufacturing. Elevate your conveyor systems to new heights of performance and reliability with our enduring Conveyor Idler.
Our cutting-edge polyurethane products present an impressive spectrum of features, including unrivaled resistance to wear, oil, and harsh chemicals. Additionally, they offer remarkable ozone resistance and withstand aging and low temperatures with aplomb. Boasting high tear and impact resistance, they are adept at absorbing vibrations, making them ideal for substantial load support. Adaptable and versatile, these products are extensively utilized across a myriad of industries, including national defense, mining, construction, chemical machinery, textiles, woodworking, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a top-tier material produced exclusively in our factory. Celebrated for its exceptional wear and corrosion resistance, non-stick characteristics, and self-lubrication, this material eclipses traditional metal rollers. By leveraging ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical qualities among engineering plastics, our roller surfaces and seat covers offer remarkable benefits over conventional materials, establishing a new benchmark for performance.
The tapered self-aligning roller is expertly designed to offer unwavering support for conveyor belts and their loads, forming a vital component of reliable conveyor system operations. These rollers deliver significant value and efficiency, playing a crucial role in seamless material conveyance. Their extraordinary features have cemented their indispensable status across myriad industries. Constantly evolving and enhancing, these rollers consistently earn accolades and trust from users, reaffirming their unmatched excellence and essential nature over time.
Our company stands at the forefront of producing wing rollers, also referred to as retaining or vertical rollers. These essential components connect to self-aligning brackets and are crucial to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring the conveyor operates smoothly and efficiently, thereby elevating overall productivity and reliability.
We excel in the production of parallel rollers, distinguished by their extraordinary wear resistance and exceptionally low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and reducing the risk of sticking even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Built to withstand repeated shocks and vibrations, they perform efficiently across a temperature range of -40ºC to 90ºC. With outstanding mechanical qualities, lightweight construction, and maintenance-free operation, our rollers ensure smooth performance and durability, while our factory offers a comprehensive selection of conveyor belt-related products to meet all your operational demands.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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