Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is the epitome of premium quality, precision-engineered to flawlessly support and guide conveyor belts, ensuring uninterrupted and efficient transportation of materials. Constructed from exceptionally sturdy materials, this idler is designed to withstand substantial loads and demanding environments. Its meticulously crafted design minimizes friction and wear on the conveyor belt, substantially extending its service life while cutting down on maintenance expenses. User-friendly and easy to install and maintain, the Conveyor Idler is the perfect solution for a broad spectrum of industries, such as mining, construction, and manufacturing. Elevate the performance of your conveyor system with our dependable and resilient Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their remarkable properties, including outstanding wear resistance, and resistance to oil, acids, and alkalis. They also offer protection against ozone, aging, and low temperatures, along with exceptional tear and impact resistance. With high elasticity and superior vibration absorption, they are ideal for supporting heavy loads. These versatile products are extensively applied across a wide range of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior material developed independently by our factory. This high-performance material stands out with its excellent wear and corrosion resistance, non-adhesion properties, and self-lubrication, surpassing conventional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unparalleled advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide strong support for conveyor belts and the materials they carry, serving as a vital component to ensure the stable operation of conveyor systems. These rollers demonstrate significant value and functionality during use, establishing their critical role in material transportation. With exemplary product characteristics, they have secured their indispensable status across a diverse range of sectors and industries. Over time, they have evolved and flourished, consistently earning accolades and admiration from users.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in producing parallel rollers, noted for their exceptional wear resistance and extremely low friction coefficient, which ensures minimal belt wear. These rollers showcase outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under severe conditions. They possess anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a full range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.