Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution meticulously crafted to cater to the diverse and challenging demands of contemporary material handling systems, ensuring that every industry operation is executed with precision and excellence.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler showcases an extraordinary ability to resist wear, corrosion, and impact. It is engineered to bear substantial loads and endure continuous operation, promising an extended service life even in the most demanding industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for flawless alignment and balance, our idler minimizes vibration and noise during operation, ensuring seamless conveyor belt movement. This precision minimizes the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating advanced bearing technology and an intricately crafted surface finish, our conveyor idler boasts exceptionally low friction. This innovation reduces the energy needed to drive the conveyor, lowering heat generation and further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Acknowledging the critical need to minimize downtime, our conveyor idler is designed for straightforward installation, facilitating quick and hassle-free replacement or upgrades. Its modular design simplifies maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a broad spectrum of conveyor belt widths and types, customizable to meet specific project needs. Whether it's a high-speed parcel sorting setup, a heavy-duty ore transport line, or a general industrial conveyor, our product guarantees consistent and reliable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to quality. Every conveyor idler is subjected to rigorous quality control procedures before leaving our facility. Additionally, our dedicated after-sales team is on standby to provide technical assistance, spare parts, and other support services to ensure the flawless operation of your conveyor system.
Opt for our conveyor idler to experience enhanced productivity, reduced operational costs, and a more dependable material handling process, transforming your industrial operations.
Our polyurethane products are renowned for their exceptional properties, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also offer remarkable low-temperature resistance, tear resistance, impact resistance, high elasticity, and strong vibration absorption, with substantial load-bearing capacity. These versatile features make them indispensable across sectors such as defense, mining machinery, construction machinery, chemical processing, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material is crafted from ultra-high molecular weight polyethylene pipes, extruded with precision in-house. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication over conventional alternatives. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its superior mechanical and physical properties among engineering plastics, we enhance both the roller surface and seat cover. Compared to traditional materials, our choice provides unparalleled performance and longevity.
Our parallel rollers are engineered for superior performance, offering unmatched wear resistance and an exceptionally low friction coefficient to preserve belt integrity. With outstanding self-lubricating properties, they function without oil injection and remain free from jamming even in severe conditions. These rollers are antistatic, combustion-resistant, and resistant to aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations, operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and long service life, catering to all conveyor belt specifications within our extensive product lineup.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe undergoes precision cutting using an automatic cutting machine, ensuring no deformation and chip-free cuts. This method guarantees superior perpendicularity of the pipe edges and exceptional parallelism between both ends.
(2) The roller pipe is machined using a specialized boring machine, allowing simultaneous boring at both ends for bearing installation. This process ensures high coaxiality, completing end face flattening and interior angle cutting in one seamless operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: Ensures outstanding corrosion resistance, prolonging the roller's durability.
2. Roller Shaft
Utilizing a state-of-the-art slot flat double end milling machine, the roller shaft's slot flat is symmetrically processed at both ends, guaranteeing perfect alignment and functionality.
3. Bearing:
1) Premium roller bearings from top-tier domestic and international brands, ensuring reliability and performance.
2) Employing a semi-automatic method to fill low-temperature lithium-based lubricating grease quantitatively, eliminating the need for future refills and providing excellent resistance to cold temperatures.
4. Sealing
Featuring a composite sealing structure that combines a non-contact labyrinth and a contact Lip seal, this design offers exceptional waterproof and dustproof capabilities with a remarkable sealing effect.
5. Product Assembly
Utilizing automatic pressing technology, we ensure the supporting rollers are assembled with unparalleled precision and accuracy.
6. Welding:
The welding process employs fully automatic mixed gas shielded welding techniques, ensuring superior seam quality with high accuracy. Equipped with dust removal systems, the process is safe, efficient, and environmentally responsible.
7. Coating:
Utilizing a dust-free, sealed, and eco-friendly automatic coating line, the process includes automatic loading, unloading, coating, palletizing, and packaging, alongside environmentally safe exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}