Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a masterpiece of engineering, crafted to address the multifaceted and rigorous demands of contemporary material handling systems with unmatched precision and efficiency.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler is a testament to strength, demonstrating remarkable resistance to wear, corrosion, and impacts. It's designed to bear hefty loads and endure non-stop operations, promising a prolonged lifespan even in the most challenging industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for flawless alignment and balance, this idler drastically curtails vibration and noise, facilitating smoother conveyor belt motion. This precision curtails the risk of belt misalignment and early wear, thereby augmenting the efficiency and dependability of the entire conveyor system.
Low Friction Design
With cutting-edge bearing technology and an artfully designed surface finish, our idler is synonymous with low friction. This innovation slashes power consumption and reduces heat generation, which boosts the longevity of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the value of minimal downtime, our idler is engineered for easy installation, allowing swift and seamless replacement or upgrade of existing components. Its modular architecture simplifies maintenance, granting simple access for inspection, cleaning, and lubrication.
Versatile Application
Accommodating a broad spectrum of conveyor belt widths and types, our idler is customizable to meet specific project needs. From high-speed parcel sorting systems to heavy-duty ore transport lines, our idler delivers dependable and consistent performance across diverse applications.
Quality Assurance and After-Sales Support
We pledge to deliver superior quality, with every conveyor idler subjected to stringent quality checks before dispatch. Our committed after-sales team is ready to provide technical support, spare parts, and any additional assistance necessary to ensure the seamless functioning of your conveyor system.
Opt for our conveyor idler to experience heightened productivity, diminished operational costs, and a more trustworthy material handling process.
Our polyurethane products are imbued with an impressive suite of properties, including resistance to wear, oil, acids, alkalis, ozone, and aging. They are resilient to low temperatures, tears, impacts, and boast high elasticity with exceptional vibration absorption and load support capacities. These versatile traits render them essential across sectors such as national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our innovative roller surface is constructed from ultra-high molecular weight polyethylene pipes, extruded with precision in-house. This material surpasses traditional counterparts in wear and corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, known for its superior mechanical and physical characteristics, we enhance the performance and lifespan of the roller surface and seat cover, offering unparalleled advantages over conventional materials.
Our parallel rollers epitomize engineering excellence with unmatched wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. Boasting self-lubricating properties, these rollers require no oil and resist jamming, even under extreme conditions. Antistatic and resistant to combustion, aging, acids, alkalis, and organic solvents, they endure repeated shocks and vibrations and operate in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers promise smooth operation and longevity, meeting all conveyor belt demands in our broad product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Delve into the meticulous craftsmanship and sophisticated engineering that define our premium roller production.
1. Roller Body:
(1) Each roller pipe is precisely cut using an advanced automatic cutting machine, ensuring pristine edges without deformation or chips. The perpendicularity of the cut is impeccable, ensuring flawless alignment and symmetry.
(2) The roller pipe undergoes expert boring on a specialized machine, which simultaneously processes both ends where bearings are installed. This guarantees superior coaxiality and completes the end face flattening and interior angle cutting seamlessly and efficiently.
(3) Anti-rust Painting: The inner wall of the supporting roller receives a robust anti-rust coating, providing exceptional corrosion resistance and longevity.
2. Roller Shaft
Employ a slot flat double-end milling machine to process both ends of the roller shaft in unison, achieving perfect symmetry for optimal performance.
3. Bearing:
1) Our selection includes top-tier domestic and international brand roller bearings, ensuring reliability and excellence.
2) The bearings are filled with a precise quantity of low-temperature lithium-based grease through semi-automatic means. This method assures enduring lubrication with superb cold resistance, eliminating the need for future filling.
4. Sealing
Our sealing system features a composite structure combining non-contact labyrinth and contact lip seals. This design offers superior waterproof and dustproof performance with a remarkably effective sealing capacity.
5. Product Assembly
Utilize automatic pressing techniques to maintain high assembly precision of the supporting rollers, guaranteeing optimal overall product integrity.
6. Welding:
Our process utilizes fully automatic mixed gas shielded welding, known for impeccable seam quality and precision. Coupled with dust removal systems, this method is safe, efficient, environmentally responsible, and health-conscious.
7. Coating:
Utilize a state-of-the-art dust-free, sealed, and eco-friendly automatic coating line. This system automates loading & unloading, coating, palletizing, packaging, and eco-friendly exhaust treatment, ensuring sustainability and efficiency.
Our extensive product range includes various rollers, idlers, pulleys, rubber belts, and belt conveyors, all crafted with precision to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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