Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, top-tier component, designed with precision to provide unrivaled support and guidance for conveyor belts. This ensures uninterrupted and efficient material transportation. Constructed with resilient materials, this idler is robust enough to handle heavy loads and endure challenging environments. Its expertly engineered design reduces friction and minimizes wear on conveyor belts, significantly prolonging their lifespan and reducing maintenance expenses. User-friendly and easy to install, this idler serves as the perfect solution for industries such as mining, construction, and manufacturing, enhancing your conveyor system's efficacy with long-lasting reliability.
Our pioneering polyurethane products offer a remarkable array of attributes, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also provide excellent ozone resistance, aging resistance, and resilience to low temperatures, paired with superb tear and impact resistance. Their high elasticity and superior vibration absorption make them ideal for supporting heavy loads. These versatile products are widely used across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a premium material uniquely manufactured by our facility. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinctly superior to standard metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver superior performance advantages over traditional materials.
Our tapered self-aligning roller is meticulously designed to deliver robust support for conveyor belts and the materials they convey, serving as a vital component to ensure the stable operation of conveyor systems. These rollers demonstrate significant value and effectiveness in use, playing an indispensable role in material transportation. Their remarkable product features have secured their critical position across various fields and industries. Over time, they have continuously evolved, garnering ongoing praise and appreciation from users.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are linked to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring operational stability and enhancing efficiency.
We are leaders in producing parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking even under severe conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform exceptionally well in temperatures ranging from -40ºC to 90ºC. Their excellent mechanical properties, lightweight structure, easy installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory offers a comprehensive selection of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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