Product Name: Conveyor Idler
Category: Conveyor Idler
Discover a new pinnacle in engineering excellence with our Conveyor Idler. Meticulously designed and beautifully crafted, this idler enhances conveyor belt operations, ensuring unmatched material transport efficiency. Built from top-tier, resilient materials, it excels under heavy-duty loads and harsh environments. Its precision-engineered design minimizes friction and wear, prolonging conveyor belt lifespan while slashing maintenance costs. User-friendly, it’s easy to install and maintain, making it indispensable for industries such as mining, construction, and manufacturing. Elevate your system's productivity with our reliable, robust, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products embody cutting-edge engineering with a remarkable array of features. They offer extraordinary resistance to wear, oil, acids, alkalis, and ozone, coupled with age resistance and superb durability in low temperatures. Their tear resistance and impact absorption, combined with elasticity and vibration damping, make them ideal for high-load applications. These versatile marvels are extensively used across numerous industries, including defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface innovatively crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking advancement exclusively by our factory. This material outperforms traditional metal rollers with exceptional wear resistance, corrosion resistance, non-stick attributes, and self-lubrication. Utilizing the outstanding mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), deemed the finest among engineering plastics, the roller surface and seat cover provide superior performance, setting a new standard beyond conventional materials.
Explore the engineering perfection of the tapered self-aligning roller, precisely designed to unwaveringly support conveyor belts and their loads. This vital component ensures stable and efficient conveyor system operations. Offering exceptional value and performance, these rollers are crucial in material transportation and are praised across various industries. As they evolve, they receive broad acclaim from users, securing their essential role in modern industrial applications.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. Critical to self-aligning roller systems, these components are expertly attached to self-aligning brackets and cleverly positioned on both sides of conveyor belts. Wing rollers play an indispensable role in preventing belt misalignment, ensuring operational stability, and optimizing conveyor system efficiency.
We excel in crafting parallel rollers, renowned for their extraordinary wear resistance and low friction, significantly reducing belt wear. These rollers feature exceptional self-lubricating properties, eliminating oil application and preventing sticking, even in extreme conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and solvents. Engineered to endure constant shocks and vibrations, these rollers excel in temperatures from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure seamless, maintenance-free operation and a prolonged service life. Our factory also provides a wide selection of conveyor belt-related products to satisfy every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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