Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unparalleled, premium-grade Conveyor Idler—a masterfully engineered marvel designed to flawlessly support and guide your conveyor belts. Crafted with unparalleled precision from the highest quality materials, this robust idler is built to handle heavy-duty loads and perform in the harshest conditions. Its state-of-the-art design reduces friction and belt wear, significantly prolonging the life of your conveyor belts while cutting down on maintenance costs. Effortless to install and maintain, it serves as the ultimate solution for a variety of industries, including mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our reliable and long-lasting Conveyor Idler, engineered for excellence.
Explore our innovative polyurethane products, renowned for their extraordinary attributes such as exceptional wear, oil, and acid and alkali resistance, alongside resistance to ozone and aging, and performance at low temperatures. They boast remarkable tear and impact resistance, coupled with high elasticity and superior vibration absorption, making them perfect for robust load support. These versatile products find indispensable applications across countless sectors, from national defense to mining and construction machinery, chemical industries, and more. They prove invaluable in fields like textile, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, showcasing their broad utility and unmatched performance.
Our roller surfaces are expertly constructed from ultra-high molecular weight polyethylene (UHMW-PE) pipes, a top-tier material independently manufactured by our factory. Esteemed for its exceptional wear and corrosion resistance, non-adhesion, and self-lubrication, this material markedly outperforms conventional metal rollers. By harnessing the superior mechanical and physical properties of UHMW-PE, our roller surfaces and seat covers offer unrivaled performance advantages over traditional materials, setting new benchmarks in the realm of engineering plastics.
Our meticulously engineered tapered self-aligning roller serves as a foundational component, providing steadfast support for conveyor belts and their loads to ensure the smooth and stable operation of conveyor systems. These rollers prove their immense value and effectiveness in diverse industrial applications, playing a pivotal role in material transportation. With exceptional product features and outstanding performance, they have carved a vital niche, consistently earning praise and recognition from users and industry leaders.
Leading the industry in the specialized production of wing rollers, also known as retaining or vertical rollers, our company manufactures these integral components of self-aligning roller systems. Strategically placed on either side of the conveyor belt, they effectively prevent misalignment, ensuring stability and efficiency. These wing rollers are critical in maintaining the seamless operation of conveyor systems, highlighting their indispensable role in your industrial processes.
Specializing in the production of unrivaled parallel rollers, we pride ourselves on their remarkable wear resistance and ultra-low friction, which ensures minimal belt wear. These rollers offer outstanding self-lubrication, negating the need for oil and reducing the risk of sticking in harsh environments. They exhibit anti-static properties and resistance to combustion, aging, as well as corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate seamlessly across a temperature range of -40ºC to 90ºC. With exceptional mechanical properties, lightweight construction, and maintenance-free operation, they ensure smooth and prolonged performance. Our factory also provides a comprehensive range of conveyor belt-related products to meet all operational demands.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.