Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, exquisite component, meticulously designed to seamlessly support and guide conveyor belts, thereby ensuring a smooth and efficient material flow. Constructed from robust materials, this idler excels in withstanding substantial loads and challenging working environments. With precision-crafted engineering, it minimizes friction and wear on conveyor belts, significantly prolonging their lifespan while slashing maintenance costs. User-centric in design, the Conveyor Idler promises effortless installation and maintenance, making it the perfect solution for a range of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our innovative polyurethane products shine with a remarkable spectrum of properties, including exceptional wear, oil, and acid-alkali resistance. They also boast impressive ozone and aging resistance, along with resilience at low temperatures. With remarkable tear and impact resistance, these products exhibit high elasticity and superior vibration absorption, perfect for substantial load-bearing capacity. Their versatility is recognized across numerous sectors, such as national defense, mining machinery, construction, chemical and textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural equipment, and sports gear.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our facility. This material stands out with its exceptional wear resistance, corrosion resistance, non-adhesiveness, and self-lubricating properties, surpassing traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its stellar mechanical and physical traits among engineering plastics, both the roller surface and seat cover deliver outstanding performance benefits over conventional materials.
The tapered self-aligning roller is masterfully crafted to deliver robust support for conveyor belts and the materials they transport, serving as a vital element to ensure stable conveyor system operations. These rollers provide immense value and efficacy in use, ensuring they fulfill a crucial role in material transport. Their superior product characteristics have cemented their indispensability across a variety of sectors. Over the years, they have evolved and thrived, garnering ongoing admiration and commendation from users.
Our company stands at the forefront of specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components are linked to self-aligning brackets and are essential to self-aligning roller systems. Positioned strategically on both sides of the conveyor belt, wing rollers are fundamental in preventing belt misalignment, safeguarding operational stability and efficiency.
We take pride in our production of parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, minimizing belt wear. These rollers are self-lubricating, removing the need for oil injection while reducing sticking risks in harsh conditions. They exhibit anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their standout mechanical properties, lightweight construction, easy installation, and maintenance-free operation ensure seamless performance and extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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