Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the world of engineering brilliance with our Conveyor Idler, an extraordinary testament to superior craftsmanship. This exquisitely designed component enhances and directs conveyor belts with unmatched precision, ensuring a flawless material transportation experience that dramatically enhances operational productivity. Constructed from the most durable and reliable materials, this idler is engineered to manage heavy-duty loads while withstanding the toughest environmental challenges with ease. Its precision-crafted architecture reduces friction and wear to a minimum, prolonging your conveyor belt's life while significantly cutting maintenance costs. Intuitively user-friendly, the Conveyor Idler offers effortless installation and maintenance, rendering it an essential tool for industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our unwaveringly reliable, robust, and durable Conveyor Idler, and witness a substantial boost in productivity.
Our advanced polyurethane products are the epitome of contemporary engineering excellence, showcasing an impressive array of top-tier features. These products are renowned for their exceptional wear and oil resistance, coupled with a robust resilience to acids and alkalis. Additionally, they excel in resisting ozone, age, and maintain incredible durability even in low temperatures. Their superior tear resistance and outstanding impact absorption abilities are complemented by excellent elasticity and vibration damping, making them ideal for high-load applications. These versatile innovations are extensively utilized across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface, crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This revolutionary material outperforms traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), known as the best among engineering plastics, both the roller surface and seat cover deliver outstanding performance, setting a new industry standard compared to conventional materials.
Uncover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide steadfast support for conveyor belts and their material loads. This critical component underpins the stability and efficient functionality of conveyor systems. By offering exceptional value and performance, these rollers are indispensable in material transportation, earning acclaim across a wide range of sectors and industries. As they continue to develop, they receive widespread praise and recognition from users, cementing their reputation as essential components in contemporary industrial applications.
Our company stands as a pioneer in the specialized production of wing rollers, also referred to as retaining or vertical rollers. Essential for the stability of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, thus ensuring operational stability and maximizing efficiency within the conveyor system.
We specialize in the manufacturing of parallel rollers, highly esteemed for their extraordinary wear resistance and notably low friction coefficient, which markedly reduces belt wear. These rollers are characterized by excellent self-lubricating properties, eliminating the necessity for oil application and preventing sticking even under extreme conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to resist constant shocks and vibrations, these rollers perform impeccably in temperatures ranging from -40ºC to 90ºC. Their exceptional mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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