Durable Polymer Idler with Heavy-Duty Conveyor Roller System Design

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: custom made
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Discover the excellence of our Conveyor Idler, a premium, top-tier component meticulously engineered for the ultimate support and guidance of conveyor belts. This ensures seamless and efficient material transportation across operations. Built with durable materials, our idler stands robust against heavy loads and tough working environments. Its precision-crafted design effectively reduces friction and wear on conveyor belts, significantly extending their lifespan and cutting down on maintenance expenses. User-friendly, easy to install, and maintain, this idler is the optimal choice for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our trusted and enduring Conveyor Idler.

Our cutting-edge polyurethane products are engineered to deliver an impressive suite of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also feature ozone resistance, aging resistance, and resilience to low temperatures, alongside tear and impact resistance. With high elasticity and superior vibration absorption, these products are perfect for supporting large loads. Widely used across a variety of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, these products ensure top-tier performance.

The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material masterfully produced at our factory. Known for its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, this material stands out from traditional metal rollers. Incorporating ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, ensures that the roller surface and seat cover deliver outstanding performance advantages over conventional materials.

 

Our tapered self-aligning roller is meticulously designed to provide unwavering support for conveyor belts and their transported materials, acting as a fundamental component to guarantee stable conveyor system operations. These rollers demonstrate great value and efficacy in use, ensuring their pivotal role in material transportation. Their outstanding product characteristics have cemented their essential position across diverse sectors and industries. Over time, they have continuously evolved and thrived, garnering consistent praise and admiration from users.

We are at the forefront of specialized production for wing rollers, also known as retaining rollers or vertical rollers. These crucial components are seamlessly connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and peak efficiency.

 

Our expertise in producing parallel rollers is unmatched, with features like exceptional wear resistance and an ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and reducing sticking risks under severe conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function smoothly from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation lead to seamless performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to fulfill all your requirements.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.