Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unparalleled Conveyor Idler, a marvel of precision and engineering prowess, meticulously crafted to offer impeccable support and guidance for conveyor belts in the realm of material transportation. This idler, forged from robust and enduring materials, effortlessly conquers heavy loads and withstands harsh environments. Its expertly engineered design significantly minimizes friction and wear on conveyor belts, thus substantially prolonging their lifespan and reducing maintenance expenses. With its ease of installation and user-friendly operation, this idler is the quintessential choice for industries including mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our steadfast and long-lasting Conveyor Idler.
Our advanced polyurethane products are renowned for their extraordinary qualities! With exceptional wear, oil, and acid resistance, alongside impressive resilience against ozone and aging, they deliver unmatched tear and impact durability coupled with high elasticity and superior vibration absorption. This makes them perfectly suited for supporting substantial loads. These versatile products find widespread use across a myriad of industries, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is masterfully fashioned from ultra-high molecular weight polyethylene pipe, a premium material that was ingeniously developed in-house to provide superior performance. Celebrated for its excellent wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties, this material surpasses traditional metal rollers. The integration of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unmatched performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust and reliable support for conveyor belts and transported materials, forming the backbone for stable and efficient conveyor system operations. These rollers deliver exceptional value and performance, solidifying their indispensable role in material transport. Their extraordinary features make them crucial across various sectors and industries, and over time they have consistently earned praise and admiration from users.
Our company leads the way in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components, intricately linked to self-aligning brackets, play a pivotal role in maintaining precise belt alignment, thereby ensuring consistent operational stability. Strategically positioned on both sides of the belt, our wing rollers effectively prevent misalignment, thereby boosting the system's efficiency and overall performance.
We excel in manufacturing parallel rollers that offer exceptional wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers feature self-lubricating properties, eliminating the need for oil and preventing sticking, even under the harshest conditions. They are anti-static and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform efficiently across a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free operation ensure seamless performance and an extended service life. Our factory also offers an extensive array of conveyor belt products to meet all your specialized requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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