Product Name: Conveyor Idler
Category: Conveyor Idler
Our premium Conveyor Idler is a pinnacle of engineering excellence, crafted to impeccably support and guide conveyor belts for smooth and efficient material transport. Made from exceptionally durable materials, this idler is designed to withstand the heaviest loads and the most challenging environments. Its expertly engineered design minimizes friction and wear on conveyor belts, greatly extending their lifespan and cutting down on maintenance costs. Easy to install and maintain, the Conveyor Idler is the ideal choice for a multitude of industries, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast a diverse array of properties, such as exceptional resistance to wear, oil, and acid-alkali. They also offer impressive ozone resistance, aging durability, and low-temperature resilience, as well as tear and impact resistance. Their high elasticity and extraordinary vibration absorption capabilities make them perfect for bearing large loads. These versatile products are extensively utilized across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces leverage ultra-high molecular weight polyethylene pipe, an advanced material exclusively produced in our factory, celebrated for its superior wear resistance, corrosion resistance, non-stick, and self-lubricating properties, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical attributes among engineering plastics, the roller surface and seat cover deliver unparalleled performance advantages over conventional materials.
The expertly designed tapered self-aligning roller provides robust support for conveyor belts and their loads, acting as a critical component in ensuring the steady operation of conveyor systems. These rollers add immense value and effectiveness, making them essential for seamless material conveyance. Their superb product features have solidified their necessary status across a wide array of fields and industries. Over time, they have evolved and excelled, consistently earning accolades and recognition from their users.
Our company is at the forefront of specialized wing roller manufacture, also known as retaining rollers or vertical rollers. These vital components are integral to self-aligning roller systems and are crucially attached to self-aligning brackets. Positioned strategically on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, thus ensuring operational stability and efficiency.
We excel in producing parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, resulting in minimal belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil injection and drastically reducing the risk of sticking under extreme conditions. They offer anti-static features and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee flawless function and longevity. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.