Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exemplary solution meticulously crafted to cater to the varied and rigorous demands of contemporary material handling systems, ensuring superior performance and reliability.
Exceptional Durability
Manufactured using top-tier materials, our conveyor idler showcases exceptional resistance against wear, corrosion, and impacts. It is designed to handle substantial loads and continuous operation, promising prolonged service life in the most challenging industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for flawless alignment and balance, the idler significantly reduces vibrations and noise during operations. This precision enhances conveyor belt movement, reduces the risk of belt misalignment and premature wear, and boosts the entire system's efficiency and reliability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler ensures minimal friction. This not only lowers the power required to propel the conveyor but also decreases heat generation, extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the crucial role of minimizing industrial downtime, our conveyor idler is crafted for simple installation, facilitating quick and effortless replacement or upgrade. Its modular design further simplifies maintenance, allowing easy access to internal parts for thorough inspection, cleaning, and lubrication.
Versatile Application
Engineered for a diverse range of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether managing a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product assures consistent and dependable performance.
Quality Assurance and After-Sales Support
Our unwavering commitment to excellence is reflected in rigorous quality control procedures that each conveyor idler undergoes before dispatch. Furthermore, our dedicated after-sales team is prepared to provide technical support, spare parts, and any assistance necessary to ensure your conveyor system operates flawlessly.
Opt for our conveyor idler to experience heightened productivity, lowered operational expenses, and a more dependable material handling process.
Our polyurethane products are celebrated for their remarkable properties, including resistance to wear, oil, acid, alkali, ozone, aging, and low temperatures. They also offer exceptional tear resistance, impact resistance, high elasticity, superb vibration absorption, and significant load support capacity. These versatile properties make them invaluable across a broad spectrum of sectors such as national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agriculture, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipes, our innovative roller surface material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By leveraging ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, we enhance the performance and longevity of the roller surface and seat cover, surpassing traditional materials.
Our parallel rollers are designed to deliver exceptional wear resistance and a very low friction coefficient, ensuring belt integrity. They feature outstanding self-lubricating properties, operate without oil injection, and remain jam-free even under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents, enduring repeated shocks and vibrations in temperatures from -40ºC to 90ºC. They are lightweight, easy to install, and maintenance-free, ensuring smooth operation and durability, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our state-of-the-art automatic cutting machine expertly slices the roller pipe, ensuring zero deformation or chipping. The cut's precision is impeccable, with high perpendicularity to the pipe and exceptional parallelism at both ends, offering unparalleled quality.
(2) The roller pipe benefits from a specialized boring machine that expertly bores both ends where the bearings are housed, ensuring top-notch coaxiality. This process also completes flatting of the end face and interior angle cutting flawlessly in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: Safeguards the roller with excellent corrosion resistance for prolonged durability and performance.
2. Roller Shaft
Employing a slot flat double end milling machine, we skillfully process the slot flats at both ends, guaranteeing perfect symmetry of the roller shaft's slot flats for optimal functionality.
3. Bearing:
1) We utilize top-tier roller bearings from renowned domestic and international brands, ensuring superior performance and reliability.
2) Semi-automatic quantitative filling with low-temperature lithium-based lubricating grease eliminates the need for future fillings, boasting excellent cold resistance and longevity.
4. Sealing
The innovative composite sealing structure combines non-contact labyrinth and contact Lip technologies, delivering outstanding waterproof and dustproof capabilities with a remarkable sealing effect.
5. Product Assembly
Automatic pressing is employed to ensure the assembly accuracy of the supporting rollers, maintaining consistent high standards throughout the process.
6. Welding:
We utilize fully automatic mixed gas shielded welding, producing superior welding seam quality with high precision. Equipped with dust removal systems, this method is safe, efficient, environmentally friendly, and promotes health.
7. Coating:
Our dust-free, sealed, and environmentally conscious automatic coating line facilitates seamless operations from loading, coating, and palletizing to packaging. Exhaust gases are harmlessly treated, ensuring a green production process.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, all manufactured with precision and care to meet various industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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