Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies superior craftsmanship, precisely designed to fortify and guide conveyor belts with ease. It not only ensures seamless material flow but also enhances operational efficiency. Built with top-tier materials, this idler handles heavy loads and challenging conditions effortlessly. Its precise design reduces friction and wear on conveyor belts, significantly extending belt life and minimizing maintenance expenses. Easy to install and maintain, this Conveyor Idler is a vital solution in industries like mining, construction, and manufacturing. Experience the pinnacle of conveyor system efficiency with our reliable, robust, and durable Conveyor Idler.
Our innovative polyurethane products represent the pinnacle of modern engineering, showcasing an impressive range of exceptional properties. They offer outstanding wear resistance, oil resistance, and resilience against acids and alkalis. Additional advantages include ozone resistance, aging resistance, and low-temperature durability. With excellent tear resistance and impact absorption, they are ideal for high-load applications. These versatile products are extensively used across diverse sectors, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, is a high-performance innovation produced exclusively by our facility. This material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver unparalleled performance, outperforming conventional materials.
The tapered self-aligning roller is a masterpiece of engineering, designed to robustly support conveyor belts and their material loads. As a critical component, it ensures the stable operation of conveyor systems. These rollers deliver significant value and efficiency, playing an essential role in material transportation. Their outstanding product characteristics have established their necessity in various fields and industries. As they continue to evolve and improve, they consistently earn praise and admiration from users.
Our company leads the field in specialized wing roller production, also known as retaining or vertical rollers. Crucial to self-aligning roller systems, these components are precisely connected to self-aligning brackets. Strategically placed on both sides of conveyor belts, wing rollers play a vital role in preventing belt misalignment, ensuring operational stability and maximizing efficiency.
We excel in crafting parallel rollers, renowned for their exceptional wear resistance and remarkably low friction coefficient, minimizing belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking even under demanding conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers perform impeccably within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.