Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an epitome of superior craftsmanship and innovation, designed to flawlessly support and guide conveyor belts for seamless and efficient material transportation. Constructed from top-grade materials, this idler is engineered to withstand heavy-duty loads and thrive in challenging environments. Its meticulously engineered design reduces friction and wear on conveyor belts, significantly enhancing their longevity and lowering maintenance expenses. User-friendly and straightforward to install and maintain, our Conveyor Idler is the perfect choice for industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor systems with our dependable and enduring Conveyor Idler solution.
Our state-of-the-art polyurethane products excel in an impressive spectrum of attributes, including unparalleled wear resistance, exceptional oil resistance, and remarkable acid and alkali resistance. Their resilience extends to ozone, aging, and low temperatures, along with outstanding tear and impact resistance. Thanks to their high elasticity and superior vibration absorption, they are ideal for supporting substantial loads. These versatile products find extensive application across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is masterfully crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material is a leader in wear and corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is ingeniously designed to deliver robust support for conveyor belts and their carried materials, serving as an essential component to ensure the stable operation of conveyor systems. These rollers complement material transport with outstanding value and efficiency, playing a pivotal role in various fields and industries. Over time, they have not only evolved but have consistently thrived, garnering continuous praise and accolades from satisfied users.
Our company is at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These critical components are integral to self-aligning roller systems, attached to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring smooth operational stability and efficiency.
We excel in manufacturing parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These self-lubricating rollers eliminate the need for oil injection, reducing sticking risks even under extreme conditions. They offer anti-static capabilities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand shocks and vibrations, these rollers function efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight structure, easy installation, and maintenance-free operation guarantee smooth performance and longevity. Our factory also offers a full suite of conveyor belt-related products to meet your comprehensive needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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