Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering excellence with our Conveyor Idler, a true testament to superior craftsmanship. This meticulously crafted component elevates conveyor belt functionality with unmatched precision, ensuring uninterrupted material flow. Constructed from the most durable and robust materials, this high-performance idler effortlessly handles heavy-duty loads, enduring even the harshest environments. Its precision-engineered design minimizes friction and wear, thereby extending the lifespan of your conveyor belt and substantially reducing maintenance costs. With user-friendly features, the Conveyor Idler allows for easy installation and upkeep, making it an indispensable asset in industries such as mining, construction, and manufacturing. Elevate your conveyor system with this reliable, robust, and enduring Conveyor Idler and witness a remarkable boost in productivity and efficiency.
Our state-of-the-art polyurethane products are the epitome of modern engineering brilliance, boasting a remarkable array of features including exceptional wear and oil resistance, and formidable resilience to acids and alkalis. They also provide excellent ozone resistance, age resistance, and outstanding durability even at low temperatures. With superior tear resistance and remarkable impact absorption, these products excel in high-load applications. Their excellent elasticity and vibration damping abilities make them indispensable across various industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, positioning them as essential components in diverse sectors.
Introducing the revolutionary roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This groundbreaking material surpasses traditional metal rollers with exceptional wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. By harnessing the remarkable mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance and durability. This innovative design sets a new benchmark in performance, redefining the standard for industrial rollers compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to offer unwavering support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient operation of conveyor systems, providing remarkable value and performance. These rollers are indispensable in material transportation, earning acclaim across a wide spectrum of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, reinforcing their status as essential components in modern industrial applications, ensuring superior performance and reliability.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital for the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability and maximizing conveyor system efficiency. With innovative design and superior engineering, they are crafted to boost productivity and reliability, becoming indispensable in optimizing conveyor operations.
We specialize in manufacturing parallel rollers, acclaimed for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.