Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover the ultimate solution for your modern material handling systems with our state-of-the-art conveyor idler. Designed to address a broad spectrum of demanding requirements, our product ensures unmatched efficiency and reliability.
Exceptional Durability
Crafted with the finest premium-grade materials, our conveyor idler is a powerhouse of endurance, showing remarkable resistance to wear, corrosion, and heavy impact. It is meticulously engineered to handle substantial loads and continuous operation, promising an extended service life even in the most challenging industrial environments, whether in bustling mines, expansive ports, or high-volume manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is precisely engineered to perfection, ensuring impeccable alignment and balance. This precision dramatically reduces operational vibration and noise, delivering fluid conveyor belt motion. It significantly curbs the risk of belt misalignment and untimely wear, elevating the overall efficiency and dependability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously finished surface, our conveyor idler stands out with ultra-low friction capabilities. This innovation not only slashes the power needed to drive the conveyor but also minimizes heat production, dramatically boosting the longevity of both the idler and belt.
Easy Installation and Maintenance
Streamline your operations with our thoughtfully designed conveyor idler, which emphasizes ease of installation to minimize downtime. Its straightforward setup allows for seamless replacement or upgrading of existing systems. The modular design further simplifies maintenance, granting hassle-free access to internal parts for regular inspections, cleaning, and lubrication.
Versatile Application
Our idler is the epitome of versatility, adeptly accommodating a myriad of conveyor belt widths and types. Whether it's a swift parcel sorting line, a rugged ore transportation system, or a standard factory conveyor, our product is customizable to meet unique project needs, consistently delivering exemplary performance.
Quality Assurance and After-Sales Support
Our unwavering commitment to top-tier quality ensures each conveyor idler is subject to stringent quality checks before dispatch. Our responsive after-sales team is ever-ready to provide technical support, supply spare parts, and offer any assistance necessary to guarantee your conveyor system operates smoothly.
Opt for our conveyor idler and unlock a world of enhanced productivity, lower operating expenses, and heightened reliability in your material handling processes.
Our polyurethane products are paragons of excellence, boasting a spectrum of exceptional properties such as superior wear, oil, acid, alkali, ozone, and aging resistance. They also excel in attributes like low temperature tolerance, tear and impact resistance, high elasticity, robust vibration absorption, and immense load support capacity. These versatile features render them invaluable across numerous sectors, including national defense, mining machinery, construction, chemical processing, textiles, woodwork, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material, expertly crafted from ultra-high molecular weight polyethylene pipes, redefines performance standards. Extruded with precision in-house, this material outperforms conventional options in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), noted for its superior mechanical and physical attributes among engineering plastics, we enhance the roller surface and seat cover, offering significant performance and longevity advantages over traditional materials.
Our parallel rollers are the pinnacle of engineering excellence, featuring unrivaled wear resistance and an exceptionally low friction coefficient to preserve belt integrity. Boasting outstanding self-lubricating properties, they eliminate the need for oil injection and remain resilient against jamming even under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating efficiently within temperatures ranging from -40ºC to 90ºC. Lightweight, effortless to install, and maintenance-free, our parallel rollers assure smooth operation and longevity, fulfilling all conveyor belt demands in our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precisely crafted using an advanced automatic cutting machine, ensuring a flawless cut without deformation or chips. The cut's perpendicularity to the pipe is meticulously high, and the parallelism between both ends is exceptionally precise.
(2) The roller pipe benefits from a specialized boring machine that skillfully bores both ends where bearings are installed, achieving superior coaxiality. This process efficiently combines end face flattening and interior angle cutting into a single, streamlined operation.
(3) Anti-rust Painting on the inner wall of the supporting roller offers outstanding corrosion resistance, safeguarding the roller's longevity and durability.
2. Roller Shaft
A state-of-the-art slot flat double end milling machine is utilized to simultaneously craft symmetrical slot flats at both ends, ensuring impeccable symmetry and reliability of the roller shaft.
3. Bearing:
1) Premium domestic and international first-class brand roller bearings are employed, ensuring unparalleled quality and performance.
2) Utilizing semi-automatic, precision-controlled filling of low-temperature lithium-based lubricating grease eliminates the need for future refilling and boasts excellent cold resistance.
4. Sealing
The innovative composite sealing structure combines non-contact labyrinth and contact lip technologies, providing exceptional waterproof and dustproof capabilities with an outstanding sealing effect.
5. Product Assembly
State-of-the-art automatic pressing technology is adopted, guaranteeing the supporting rollers' comprehensive assembly accuracy with unmatched precision.
6. Welding:
Employing fully automatic mixed gas shielded welding, this method delivers superior seam quality and precision welding. It includes dust removal systems, making it safe, efficient, environmentally friendly, and conducive to healthy working conditions.
7. Coating:
The process features a dust-free, sealed, and eco-friendly automatic coating line, performing automatic loading, unloading, coating, palletizing, packaging, and offering harmless exhaust gas treatment.
An extensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors is available to cater to diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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