Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-performance component meticulously crafted to support and guide conveyor belts seamlessly, ensuring optimal and efficient material transportation. Constructed with durable materials, this idler is engineered to withstand heavy loads and challenging environments. Its precision engineering minimizes friction and wear, substantially extending the conveyor belt's lifespan, thereby slashing maintenance costs. User-friendly and easy to install, this idler is a perfect fit for diverse industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and durable Conveyor Idler.
Our revolutionary polyurethane products are celebrated for their remarkable properties, including unparalleled wear resistance, resistance to oil, acids, and alkalis. They also boast ozone and aging resistance, combined with resilience in low temperatures, tear resistance, and impact resistance. With high elasticity and excellent vibration absorption, they are ideally suited for heavy load support. These adaptable products are widely used across industries like national defense, mining machinery, construction equipment, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is engineered from ultra-high molecular weight polyethylene pipe, a state-of-the-art material independently developed by our factory. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication qualities, it surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its excellent mechanical and physical attributes among engineering plastics, ensures the roller surface and seat cover provide outstanding performance advantages over conventional materials.
Our tapered self-aligning roller is expertly designed to deliver robust support for conveyor belts and their loads, acting as a vital component that ensures stable conveyor system operation. These rollers are invaluable in material transportation, ensuring their pivotal role across multiple fields and industries. Their exceptional product features have secured their essential status and have continued to evolve and excel, garnering ongoing acclaim from users.
Our company stands as a leader in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These essential components, integrated with self-aligning brackets, are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are key to preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in producing parallel rollers, renowned for their superior wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. With outstanding self-lubricating properties, these rollers negate the need for oil, reducing sticking risks in harsh conditions. They possess anti-static attributes and resist combustion, aging, as well as corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.