Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a remarkable testament to manufacturing excellence, crafted with precision engineering to provide unparalleled support and guidance for conveyor belts. Boasting high efficiency, it facilitates smooth and uninterrupted material transport, seamlessly catering to a wide array of industries. Constructed from premium-grade, resilient materials, this idler is adept at managing substantial loads and thriving in demanding environments. Its pioneering design significantly reduces friction and belt wear, thereby extending belt longevity and minimizing maintenance expenses. Installation and maintenance are effortless, making it a versatile solution for industries like mining, construction, and manufacturing. Elevate your conveyor systems to new heights of performance and dependability with our formidable Conveyor Idler.
Our cutting-edge polyurethane products showcase an impressive array of features, including exceptional wear resistance and resilience against oil and corrosive chemicals. These products excel in ozone resistance, coupled with remarkable durability against aging and low temperatures. With high tear and impact resistance, they are adept at absorbing vibrations, making them ideal for substantial load-bearing applications. Their versatility spans a multitude of sectors, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, underscoring their adaptability and widespread utilization.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, an elite material manufactured exclusively within our premises. Celebrated for its outstanding wear and corrosion resistance, non-stick attributes, and self-lubricating capabilities, this material surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, our roller surfaces and seat covers provide remarkable benefits over conventional materials, establishing a new benchmark for performance excellence.
The tapered self-aligning roller is ingeniously engineered to offer steadfast support for conveyor belts and their loads, playing an indispensable role in ensuring the reliable operation of conveyor systems. These rollers deliver exceptional value and efficiency, significantly enhancing material conveyance processes. Their unparalleled features have earned them an essential status across a multitude of industries. Continuously evolving and improving, these rollers garner consistent acclaim and trust from users, affirming their superior quality and indispensable nature over time.
Our company leads the production of wing rollers, also known as retaining or vertical rollers. These vital components attach to self-aligning brackets and are crucial for the effective functioning of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring that the conveyor operates smoothly and efficiently, thereby amplifying overall productivity and reliability.
We specialize in the production of parallel rollers, celebrated for their extraordinary wear resistance and exceptionally low friction coefficient, which ensures minimal belt wear. These rollers exhibit superior self-lubricating properties, eliminating the need for oil and reducing the chance of sticking, even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Designed to withstand repeated shocks and vibrations, they function optimally across a temperature range of -40ºC to 90ºC. With outstanding mechanical properties, lightweight construction, and maintenance-free operation, our rollers assure smooth performance and durability, while our factory offers an extensive range of conveyor belt-related products to meet all your operational requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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