Product Name: Conveyor Idler
Category: Conveyor Idler
Discover our premium Conveyor Idler, a high-caliber component masterfully crafted to ensure seamless support and guidance for conveyor belts. This essential machine element guarantees efficient, smooth material transport. Built from highly durable materials, our idler stands resilient against heavy loads and the most demanding working environments. Its meticulously precision-engineered design effectively minimizes friction and wear on the conveyor belt, dramatically extending its service life and slashing maintenance expenses. Easy to install and maintain, our Conveyor Idler is a user-friendly solution perfect for diverse industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our trustworthy and enduring Conveyor Idler.
Experience innovation with our groundbreaking polyurethane products, renowned for their remarkable combination of properties. Boasting exceptional wear, oil, and acid and alkali resistance, along with superior ozone, aging, and low-temperature resilience, these products are engineered to withstand the most challenging conditions. They provide outstanding tear and impact resistance while delivering high elasticity and potent vibration absorption, making them ideal for supporting substantial loads. These multifaceted products are indispensable across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface showcases the superior quality of ultra-high molecular weight polyethylene pipe, an advanced material exclusively crafted in our factory. This cutting-edge material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from standard metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its stellar mechanical and physical attributes among engineering plastics, our roller surface and seat cover provide unmatched performance benefits over traditional alternatives.
The ingeniously designed tapered self-aligning roller provides unwavering support to conveyor belts and the materials they convey, playing a vital role in ensuring the stable operation of conveyor systems. These rollers are invaluable, delivering significant utility and effectiveness during operation, establishing their indispensable status across numerous fields and industries. Over the years, they have continued to evolve and flourish, consistently garnering accolades and admiration from satisfied users worldwide.
Our company takes pride in being a frontrunner in the specialized manufacturing of wing rollers, also referred to as retaining or vertical rollers. These vital components are seamlessly integrated into self-aligning brackets and are critical to the efficiency of self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thus ensuring seamless operational stability and productivity.
Our expertise shines in producing parallel rollers, celebrated for their outstanding wear resistance and an ultra-low friction coefficient that ensures minimal belt degradation. These rollers are equipped with exceptional self-lubricating properties, negating the need for oil and reducing adhesion risks under harsh conditions. They also offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of absorbing repeated shocks and vibrations, these rollers maintain peak performance within a temperature range of -40ºC-90ºC. Their superior mechanical characteristics, lightweight construction, easy installation, and maintenance-free operation guarantee smooth functionality and prolonged lifespan. Our factory additionally offers a full spectrum of conveyor belt-related products designed to meet all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.