Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-performance component meticulously designed to flawlessly support and guide conveyor belts, guaranteeing seamless and efficient material transport. Constructed with highly durable materials, this idler boasts the strength to withstand heavy loads and challenging conditions. Its precision-engineered design substantially reduces friction and wear on the conveyor belt, greatly extending its service life while minimizing maintenance expenses. The Conveyor Idler is user-friendly and straightforward to install and maintain, making it the perfect solution for a variety of industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature an extraordinary range of properties, including outstanding wear, oil, and acid and alkali resistance. They also excel in ozone resistance, aging resistance, and low-temperature resilience, along with tear and impact resistance. Their high elasticity and superior vibration absorption capabilities make them ideal for providing substantial load support. These versatile products find extensive applications across numerous sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently developed by our factory. This material is distinguished by its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting a new standard compared to conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide remarkable performance benefits over traditional materials.
The tapered self-aligning roller is expertly engineered to offer sturdy support for conveyor belts and the materials they transport, serving as a vital component to ensure the stable operation of conveyor systems. These rollers demonstrate significant value and effectiveness during operation, playing a fundamental role in material transportation. Their outstanding product attributes have secured their indispensable role across diverse sectors and industries. Over time, they have evolved and thrived, garnering continual praise and admiration from users.
Our company is a frontrunner in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring stable and efficient operation.
We specialize in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, eliminating the need for oil and reducing the potential for sticking in harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also offers an extensive range of conveyor belt-related products to address all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.