Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the epitome of engineering excellence with our cutting-edge Conveyor Idler, a true masterpiece of meticulous craftsmanship. This finely-tuned component elevates and guides conveyor belts with unmatched precision, ensuring a seamless and continuous material flow. Boasting significant improvements in operational efficiency, this idler-artfully constructed using the most durable and resilient materials-effortlessly accommodates heavy-duty loads and remains unyielding even in the most challenging environments. Ingeniously designed to minimize friction and wear, it extends the lifespan of your conveyor belt while significantly slashing maintenance costs. Engineered with user convenience in mind, the Conveyor Idler is effortlessly installable and maintainable, making it an indispensable asset for industries ranging from mining to construction, and manufacturing. Empower your conveyor system with this reliable, robust, and enduring Conveyor Idler, and witness a breathtaking transformation in your productivity.
Our cutting-edge polyurethane products represent the zenith of modern engineering ingenuity, flaunting a remarkable suite of unparalleled features. These products excel in wear resistance, oil resistance, and offer remarkable resilience to acids and alkalis. Furthermore, they provide superior ozone resistance, age resistance, and demonstrate incredible durability even at low temperatures. With exceptional tear resistance and impact absorption capabilities, their outstanding elasticity and vibration damping properties make them perfect for high-load applications. These versatile marvels find extensive applications across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing our roller surface, forged from ultra-high molecular weight polyethylene pipe-an exclusive innovation from our factory. This revolutionary material outperforms traditional metal rollers with its unparalleled wear resistance, corrosion deterrence, non-stick characteristics, and self-lubricating properties. Harnessing the exceptional mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the finest in its class among engineering plastics, both the roller surface and seat cover deliver superior performance. This ground-breaking design establishes a new standard, surpassing conventional materials.
Unveil the engineering feat of the tapered self-aligning roller, meticulously crafted to provide steadfast support for conveyor belts and their material loads. This crucial component ensures the reliable and efficient functioning of conveyor systems, providing exceptional value and performance. These rollers, indispensable in material transportation, are revered across a wide spectrum of fields and industries. As they continue to advance, they receive widespread acclaim and admiration from users, cementing their role as essential components in contemporary industrial applications.
Our company stands as a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components are integral to the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby securing operational stability and enhancing efficiency within the conveyor system.
We excel in crafting parallel rollers, famed for their remarkable wear resistance and notably low friction coefficient, significantly reducing belt wear. These rollers boast exceptional self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand continuous shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also offers a comprehensive selection of conveyor belt-related products to cater to every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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