Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes engineering excellence, crafted with precision to offer superior support and guidance for conveyor belts. Enabling smooth and precise material movement, it boasts robust durability, standing firm under heavy-duty loads and harsh environments. Engineered to perfection, it reduces friction and minimizes belt wear, thereby extending belt life and lowering maintenance costs. Designed for ease-of-use, it ensures simple installation and maintenance, making it the go-to choice for industries like mining, construction, and manufacturing. Elevate your conveyor operations with our dependable and enduring Conveyor Idler, the cornerstone of enhanced productivity.
Our cutting-edge polyurethane products are distinguished by exceptional features that offer extraordinary resistance to wear, oil, and harsh chemicals. Additionally, they provide remarkable resilience against ozone and aging, exceptional flexibility in low temperatures, and superior tear and impact resistance. With high elasticity and outstanding vibration dampening, they are perfectly suited for heavy-load tasks. These versatile products find applications across a wide spectrum of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface integrates ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This exceptional material is renowned for its remarkable wear and corrosion resistance, non-adhesiveness, and self-lubrication, distinguishing it from conventional metal rollers. The use of UHMW-PE, celebrated for its superior mechanical and physical attributes among engineering plastics, ensures that the roller surface and seat cover offer unmatched performance benefits over traditional materials, revolutionizing roller functionality.
The tapered self-aligning roller is expertly crafted to deliver robust support for conveyor belts and their loads, playing an integral role in maintaining the dependability of conveyor systems. These rollers are pivotal in enhancing functionality and efficiency, underscoring their indispensable nature in material transport. Their outstanding attributes have cemented their necessity in various industries. Through ongoing advancement and success, they continue to garner acclaim from users, consistently evolving to meet the highest standards.
Our company leads the industry in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These critical components, connected to self-aligning brackets, are essential in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and achieving peak performance. Their precision and reliability are unparalleled, securing their place in optimal conveyor operations.
We specialize in the production of parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers feature self-lubricating properties, negating the need for oiling and decreasing adhesion risks in challenging environments. They possess anti-static capabilities and resist burning, aging, and corrosion from acids, alkalis, and organic solvents. Withstanding repeated impacts and vibrations, these rollers function efficiently within -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also offers an extensive array of conveyor belt-related products to fulfill every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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