Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional solution crafted to address the diverse and rigorous demands of modern material handling systems. It stands as a testament to cutting-edge design, engineered to perfection for uncompromising performance.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler demonstrates unmatched resilience against wear, corrosion, and impact. It is meticulously engineered to endure heavy loads and relentless operation, promising longevity even in the most challenging industrial settings, including mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is expertly machined to ensure faultless alignment and balance. This precision dramatically lessens vibration and noise during operation, fostering smoother conveyor belt movement. It also curtails the risk of belt misalignment and premature wear, significantly boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler features exceptionally low friction. This not only slashes the power consumption required to drive the conveyor but also reduces heat generation, thereby extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Acknowledging the critical need to minimize industrial downtime, our conveyor idler is designed for effortless installation, facilitating quick and seamless replacement or upgrade of existing idlers. Furthermore, its modular construction simplifies maintenance, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Engineered to accommodate a diverse range of conveyor belt widths and types, our idler is customizable to suit specific project demands. Be it a high-speed parcel sorting system, a robust ore transportation line, or a typical factory conveyor, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
Our commitment to delivering superior quality is unwavering. Each conveyor idler is subjected to stringent quality control processes before dispatch. Furthermore, our dedicated after-sales team is always prepared to provide technical assistance, spare parts supply, and any other support necessary to guarantee the uninterrupted operation of your conveyor system.
Opt for our conveyor idler and unlock enhanced productivity, reduced operational expenses, and a more dependable material handling process.
Our polyurethane products offer a spectrum of exceptional qualities, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also deliver low temperature resistance, tear and impact resistance, high elasticity, robust vibration absorption, and substantial load support capacity. These invaluable attributes render them indispensable across various sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our groundbreaking roller surface material is innovatively crafted from ultra-high molecular weight polyethylene pipes, meticulously extruded in-house. This material surpasses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By harnessing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, we elevate the roller surface and seat cover. Compared to conventional materials, our choice offers phenomenal advantages in both performance and longevity.
Our parallel rollers are precision-engineered for excellence, providing unrivaled wear resistance and exceptionally low friction coefficients, preserving belt integrity. With remarkable self-lubricating properties, they operate oil-free and resist jamming even under harsh conditions. These rollers boast antistatic capabilities, and are resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while functioning within temperatures ranging from -40ºC to 90ºC. Lightweight, straightforward to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt needs within our extensive product lineup.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Harnessing state-of-the-art technology, the roller pipe is precisely cut using an automatic machine, ensuring no deformation or chips. The perpendicularity between the fracture and the pipe is maintained at an exceptional level, and the parallelism between the two ends remains impeccably high.
(2) Utilizing a specialized boring machine, the roller pipe is expertly bored at both ends where bearings are housed, achieving superior coaxiality. This process also seamlessly completes the end face flattening and interior angle cutting in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller is applied meticulously to guarantee robust corrosion resistance, extending the longevity and durability of the components.
2. Roller Shaft
Employing a state-of-the-art slot flat double end milling machine, the slots at both ends of the roller shaft are processed synchronously with precision, ensuring symmetrical alignment which is crucial for optimal performance.
3. Bearing:
1) We incorporate premier quality roller bearings from both domestic and international top-tier brands, ensuring reliability and excellence.
2) The semi-automatic system quantitatively fills the bearings with low-temperature lithium-based lubricating grease, eliminating the necessity for future refills and offering superior cold resistance.
4. Sealing
Featuring an advanced composite sealing architecture of non-contact labyrinth and contact lip, providing remarkable waterproof and dustproof capabilities with outstanding sealing effectiveness.
5. Product Assembly
Through the use of automated pressing technology, we ensure the meticulous assembly accuracy of the supporting rollers, enhancing operational efficiency and product integrity.
6. Welding:
Employing fully automatic mixed gas shielded welding, our process delivers superior welding seam quality and precision. The integration of dust removal devices ensures a safe, efficient, environmentally friendly, and health-conscious operation.
7. Coating:
Our cutting-edge dust-free and environmentally friendly automatic coating line facilitates the seamless automation of loading, unloading, coating, palletizing, and packaging. Additionally, it ensures the harmless treatment of exhaust gas, embodying our commitment to sustainability.
Offering a comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, Hebei Guobo Machinery Manufacturing Co., Ltd is your trusted partner for all your industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}