Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the height of engineering mastery with our Conveyor Idler, a true testament to superior craftsmanship. Expertly designed to optimize the elevation and guidance of conveyor belts with remarkable precision and elegance, this component ensures a smooth and uninterrupted material transport journey. It significantly enhances operational efficiency while being constructed from the most durable materials, making it perfect for handling heavy-duty payloads and withstanding the harshest environmental challenges. The precision-engineered design dramatically reduces friction and wear, extending the conveyor belt's lifespan and considerably cutting down on maintenance expenses. Notably user-friendly, the Conveyor Idler guarantees seamless installation and upkeep, rendering it an essential asset for industries including mining, construction, and manufacturing. Elevate your conveyor system's performance with our durable, robust, and reliable Conveyor Idler, and experience a profound leap in productivity.
Our cutting-edge polyurethane products epitomize modern engineering brilliance, boasting a remarkable range of outstanding features. Distinguished by exceptional wear and oil resistance, these products also exhibit formidable resilience to acids and alkalis. Furthermore, they excel in ozone and age resistance while maintaining incredible durability even under low temperature conditions. With superior tear resistance and remarkable impact absorption, their exceptional elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile wonders find extensive applications across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This revolutionary material surpasses traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. By leveraging the extraordinary mechanical and physical advantages of ultra-high molecular weight polyethylene (UHMW-PE), considered the pinnacle among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new standard compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously crafted to provide unwavering support for conveyor belts and their material loads. This crucial component ensures the stable and efficient operation of conveyor systems. By delivering exceptional value and performance, these rollers have become indispensable in material transportation, earning recognition across a wide variety of fields and industries. As they continue to evolve, they garner widespread acclaim and admiration from users, reinforcing their status as essential components in modern industrial applications.
Our company is at the forefront of specialized production of wing rollers, also known as retaining or vertical rollers. Essential for the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in the manufacturing of parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which significantly diminishes belt wear. These rollers feature superb self-lubricating properties, negating the need for oil application and preventing sticking even in the toughest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.