Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of engineering excellence, a high-caliber component meticulously crafted to ensure seamless belt guidance and support, revolutionizing the efficiency of material transportation. Built from robust, resilient materials, this idler effortlessly withstands heavy-duty loads and harsh conditions. Its precision-engineered design minimizes friction and wear, dramatically extending belt lifespan while significantly reducing maintenance costs. Easy to install and maintain, it presents the perfect solution for industries such as mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our reliable and durable Conveyor Idler.
Our cutting-edge polyurethane products boast an extraordinary array of properties, including superior wear resistance, oil resistance, and strong resistance to acids and alkalis. They offer exceptional ozone resistance, aging resistance, and low-temperature resilience, combined with outstanding tear and impact resistance. Their remarkable elasticity and powerful vibration absorption make them ideal for supporting heavy loads. Utilized across numerous sectors, these products are essential in industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and athletic equipment.
The roller surface is fashioned from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing the superior ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its unmatched mechanical and physical properties among engineering plastics, assures that both the roller surface and seat cover offer exceptional performance advantages over conventional materials.
The tapered self-aligning roller is expertly crafted to deliver robust support for belts and materials, serving as a critical element in stabilizing conveyor systems. These rollers exhibit significant value and efficiency throughout their use, playing an essential role in material conveyance. Their outstanding product features have solidified their indispensable status across various fields. Over time, they have continuously evolved, earning unwavering praise and admiration from users.
Our company is at the forefront of specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components connect to self-aligning brackets, essential in self-aligning roller systems. Strategically installed on both sides of the belt, wing rollers are vital in preventing misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers characterized by their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers are distinguished by outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under extreme conditions. They feature anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform effectively within a -40ºC to 90ºC temperature range. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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