Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler, a premium, high-quality component engineered to ensure the seamless operation of your conveyor belts. Designed with precision and crafted from durable materials, this powerhouse component guarantees smooth, efficient material transportation even in the most challenging environments. With its ability to endure heavy loads, our Conveyor Idler minimizes friction and wear on conveyor belts, significantly enhancing their lifespan and reducing maintenance expenses. Experience user-friendly installation and maintenance, making it an ideal choice for a wide range of industries, from mining to manufacturing. Elevate your conveyor system's efficiency with our outstanding and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are designed to deliver exceptional performance with outstanding properties such as wear resistance, oil resistance, and resistance to acids and alkalis. They also excel in ozone resistance, aging resistance, and resilience at low temperatures, with remarkable tear resistance and impact resistance. Their high elasticity and robust vibration absorption make them indispensable for large load support. These versatile products find applications across various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, a remarkable material independently produced by our factory, redefines performance standards. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, this high-performance material surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties in engineering plastics, our roller surfaces and seat covers deliver exceptional performance advantages over conventional materials.
The expertly designed tapered self-aligning roller is a vital component offering robust belt and material support, ensuring the stable operation of conveyor systems. These rollers, with their substantial value and efficacy, play an essential role in the reliable transport of materials. Their outstanding characteristics have secured their indispensable presence across various industries. Over time, they have evolved and thrived, continually earning praise and admiration from users.
Our company stands as a leader in manufacturing wing rollers, also known as retaining rollers or vertical rollers. These indispensable components are connected to self-aligning brackets, playing a critical role in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are key to preventing misalignment, ensuring operational stability and efficiency.
Our expertise in producing parallel rollers is unmatched, featuring exceptional wear resistance and an ultra-low friction coefficient that minimizes belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and a prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to cater to all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.