Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a high-quality, premium component exquisitely engineered to seamlessly support and guide conveyor belts, promoting smooth and efficient material transportation. Crafted with materials of exceptional durability, this robust idler can withstand heavy loads and challenging conditions effortlessly. The precision-crafted design significantly reduces friction and wear on the conveyor belt, extending its lifespan substantially while minimizing maintenance expenses. User-friendly and easy to install and maintain, the Conveyor Idler is an ideal solution for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with this reliable, long-lasting Conveyor Idler.
Our groundbreaking polyurethane products offer an extraordinary range of properties: exceptional wear, oil, and acid and alkali resistance, complemented by ozone and aging resistance, along with low temperature resilience. Their tear and impact resistance, combined with high elasticity and potent vibration absorption, ensure that they support large loads effectively. Extensively utilized across numerous industries like national defense, mining, construction, chemical and textile machinery, wood processing, printing, metallurgy, agriculture, and sports equipment, these versatile products set new standards in performance and reliability.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This exceptional material boasts superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide remarkable performance advantages over traditional materials.
The tapered self-aligning roller is meticulously designed to offer robust support for conveyor belts and their carried materials, serving as a vital component to ensure the stable operation of conveyor systems. These rollers bring significant value and efficacy in use, playing a pivotal role in material transportation. Their superb characteristics have secured their essential status across a variety of fields and industries. Over time, they have evolved to continue thriving, earning ongoing praise and admiration from users.
Our company is at the forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. These indispensable components, connected to self-aligning brackets, are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, lauded for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under harsh conditions. With anti-static properties, resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, these rollers can withstand repeated shocks and vibrations, operating effectively within -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.